New Energy Automobile BMS Controller Board Burn-in Test Equipment
Advanced burn-in test equipment designed specifically for new energy automobile BMS controller boards, ensuring reliability and performance through comprehensive testing protocols.
Key Features
- Software-controlled load parameter settings with real-time monitoring of voltage, current, and power parameters
- Parallel channels in CC load mode for product power expansion capability
- Built-in automatic protection with overtemperature and smoke alarm systems
- Programmable switch timing and load transformation functions
Performance Parameters
Burn-in Cabinet Structure & Capacity Planning
| Parameter |
Specification |
| Trolley Size |
L2050 * W1250 * H2050mm (single burn-in cabinet) |
| Number of Trolley Layers |
6 layers, product area depth 400mm (8 burn-in positions per layer) |
| Trolley Height |
175mm |
| Trolley Structure Material |
Thick cold rolled sheet |
| Load Area Cooling Method |
Top turbine exhaust fan top row type (easy ambient temperature control) |
| Layer Insulation & Anti-static |
Epoxy insulation board with heat dissipation holes |
| Overall Structure |
Mobile burn-in split cabinet; beautiful appearance with easy movement and combination |
Energy Recovery Module Configuration
| Parameter |
Specification |
| Energy Recovery Module Control |
RS485 communication mode, upper computer RS232 communication |
| Skill Module Model |
CP8601, 8PCS in single cabinet |
| DC Power Supply Capability |
10-100Vdc/1-30A/3kW (adjustable voltage and current) |
| Energy Recovery Isolation |
Electronic load module channel with photoelectric isolation |
| Energy Recovery Load Capacity |
2.5-60Vdc/0.5-240A/3.2kW (adjustable voltage and current) |
| DC Source Modules |
24 DC power modules per burn-in cabinet |
| Design Architecture |
No relay, long-life design (independent intellectual property) |
| Total Burn-in Capacity |
48 BMS controllers less than 3.2KW per cabinet |
Electric Control & Temperature Control
| Parameter |
Specification |
| Wiring |
Customer specified interface; input port is pin socket |
| Panel Function Keys |
Input AC voltage display, start switch, emergency stop switch |
| Power Distribution & Control |
380V three-phase five-wire distribution; Computer monitoring and automatic electric control |
| Trolley Power Distribution |
Single burn-in cabinet: 3000W*8/0.85≈23KW (85% measured power efficiency) |
| Control Method |
Manual/automatic switching with real-time computer monitoring; extends automatic AC voltage switching |
| Safety Protection |
Equipment grounding, leakage switch protection, smoke alarm automatic power-off, etc. |
System Main Functions
- Suitable for BMS controller DC to DC series power supply burn-in
- Self-developed specialized monitoring software with independent intellectual property rights
- Programmable electronic load module monitors output voltage, current and power parameters
- Free software upgrades with powerful expansion capabilities
- Programmable burn-in parameters, time settings, ON/OFF sequence editing
- Automatic voltage switching and load conversion functions
- Automatic power-off at burn-in completion for unattended operation
- Computer displays product quality with multiple windows for centralized management
- Data storage for burn-in reports and process parameter traceability
- Barcode scanning support with MES system upload capability
- RS232 to RS485 photoelectric isolation for improved communication reliability
- Each computer monitors 18 devices simultaneously (up to 63 slaves per serial port)
- Built-in help files for immediate operational support