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Fully Automatic Lithium Ion Battery Pack Assembly Line For Energy Storage System

Specifications

Brand Name :

ACEY

Model Number :

ACEY-APAL

Certification :

Place of Origin :

China

MOQ :

1 Set

Price :

USD 50000~400000/Set (negotiable)

Payment Terms :

T/T,PayPal,L/C,Western Union,MoneyGram

Supply Ability :

200 Sets/Month

Delivery Time :

7~35 Days

Packaging Details :

Plywood Case

Warranty :

1 Year Warranty with Lifetime Support

After-sales Service :

24/7 Technical Support

Description

Fully Automatic Lithium-ion Battery Pack Assembly Line for Energy Storage System

Product Description

This assembly line is designed for the fully automated assembly of 100–314Ah prismatic lithium-ion battery packs for ESS, EV, communication base stations, UPS, and other applications. The line integrates key processes including cell sorting, OCV testing, NG discharge, module stacking and bundling, laser cleaning and welding, polarity detection, terminal addressing, EOL testing, and final pack assembly. It supports manual and automated operations such as loading, code scanning, labeling, module and pack handling, hoisting off the line, and reflow assembly via tooling trays. Full-process data collection is implemented at each station, with reserved interfaces for seamless MES system integration.

Assembly Process

Manual/robot loading→Cell code scanning→Automatic OCV sorting→Manual gluing→Module automatic stacking→Manual extrusion of steel strip→Polarity detection, terminal addressing→Laser cleaning→Manual installation of busbars→Automatic laser welding→EOL test→Module line transfer→Liquid cooling box gluing→Module into box→Module fixing→Wiring harness installation→BMS installation→Top cover installation→EOL test→Air tightness test→PACK lifting offline, etc.

Advantages

High Efficiency

The main work station adopts automated processing, high efficiency and labor saving.

High compatibility

Compatible with (100Ah-314Ah) prismatic lithium battery

Traceability

The MES system can upload data in real time to accurately trace each product.

Main Technical Specifications

No.	Item	Specification	Remark
1	Production capacity	Cell efficiency: 8~12PPM
2		Module efficiency: 27JPH	Manual efficiency needs to be confirmed.
3		Pack efficiency: 6.3JPH	Manual efficiency needs to be confirmed.
4	Totally power	≤45KW
4	Totally power	≤45KW
5	Machine utilization rate	>95%	Troubleshooting caused by equipment, but regular maintenance of equipment, pre-production preparation, replacement of compatible fixtures and replacement of raw materials are not counted.
6	Line Yield Rate	Firstly≥99%;Secondly≥99.5%	Except for poor incoming materials
7	Dimension	L42698mmW5414mmH2660mm	Some tolerance and customization, subject to actual
8	MTBF	>12H,Any single failure for more than 10 minutes is considered interrupted
9	Assembly line failure rate	≤2%,Failure rate downtime/line availability, cumulative line operation; 30days downtime accumulation
10	Warranty	One year(Supplier shall provide appropriate after-sales service for the equipment within the above period	Excluding wearing parts and consumables
11	Worker needed	Module section is expected to be 7 people, 1 mobile personnel	As per the working process
11	Worker needed	PACK section is expected 12 people, 1 mobile personnel	As per the working process
12	Environmental temperature	5ºC-35ºC	Humidity:20%-90%
13	Air pressure	0.5~0.6Mpa
14	Power Supply Voltage	220V-380V-50Hz
15	Area Load Ratio	≤500kg/M²	Equipment load-bearing, plant load-bearing ratio requirements≥750kg/M²
16	Grounding type	Directly grounded
17	Installation Environment	Smooth, vibration and shock free

Layout