Fully Automatic ESS Lithium-ion Battery Pack Assembly Line
This advanced fully automatic assembly line is specifically engineered for the mass production of 100Ah-314Ah Prismatic Lithium-ion battery packs. It is the ideal turnkey solution for manufacturers in Energy Storage Systems (ESS), Electric Vehicles (EV), Telecommunication Base Stations, and UPS applications. The line integrates cell sorting, laser cleaning, precision stacking, automatic laser welding, and comprehensive EOL testing to ensure maximum efficiency and consistency.
Key Advantages
- High Throughput & Efficiency: Cell processing speed reaches 8~12 PPM, significantly reducing labor costs while maintaining high-quality output.
- Superior Compatibility: Versatile design supports a wide range of prismatic cell sizes (100Ah-314Ah), allowing for quick changeovers to meet diverse market demands.
- Smart Manufacturing (MES Ready): Features integrated data collection at every station with reserved interfaces for seamless MES integration, ensuring 100% product traceability.
- Precision Engineering: Utilizes high-end laser cleaning and welding technology to ensure optimal conductivity and structural integrity of busbar connections, with a First Pass Yield (FPY) of 99%.
Main Technical Specifications
| Item |
Technical Specification |
Remarks |
| Product Type |
100Ah - 314Ah Prismatic Lithium Battery |
ESS / EV applications |
| Cell Processing Efficiency |
8 ~ 12 PPM |
Automatic station speed |
| Module Output Rate |
27 JPH |
Depends on number of operators |
| Equipment Uptime |
≥ 95% |
Under normal maintenance conditions |
| Total Line Power |
≤ 45 kW |
Energy-saving design |
| Air Pressure |
0.5 ~ 0.6 MPa |
Dry compressed air |
| Power Supply |
220V / 380V, 50Hz |
Customizable |
| Overall Dimensions |
Approx. 42.7m * 5.4m * 2.7m |
Adjustable based on workshop |
| Operators Required |
Approx. 2 - 20 persons |
Based on specific demands |
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