Single-sided Automatic Battery Spot Welding Machine For Lithium Battery Pack
Product Overview
ACEY-S200B represents the next generation of single-sided battery assembly technology. Utilizing a sophisticated PC-based intelligent control architecture, this system moves beyond the limitations of traditional PLC controllers to offer unmatched precision and operational flexibility. It is specifically engineered for high-speed manufacturing environments where rapid model changeovers and detailed production analytics are critical. By integrating high-precision servo motors with an intuitive software interface, the S200B ensures consistent weld quality for various cylindrical lithium battery packs.
Core Advantages & Features
- Immersive User Interface: Equipped with a 21.5-inch high-definition monitor for streamlined workflow management
- Flexible Programming Suite: Offers three effortless methods for program creation: DXF/CAD file import, automated array generation, and manual coordinate input
- Advanced Thermal Regulation: The welding head supports both air and water cooling to prevent heat-related degradation of the welding tips
- Rapid-Response Servo System: Achieves an impressive throughput of 2,500 cells per hour, with individual weld cycles taking ≤0.35 seconds
- Global Quality Components: Key mechanical and electronic parts are imported from Japan and Taiwan, ensuring a service life twice as long as standard alternatives
- Intelligent Error Mitigation: Real-time monitoring for sparks, voids, or missed spots, featuring an automatic "emergency stop" and fault-tracking log
- Seamless Process Recovery: Features breakpoint memory, allowing the machine to continue its task precisely after a power interruption or manual pause
- Precision Electrode Tuning: Includes real-time length compensation and one-touch offset calibration to maintain sub-millimeter accuracy
Technical Specifications
| Parameter |
Specifications |
| Applicable Battery Types |
Cylindrical Lithium-ion cells (14500, 18650, 21700, 26650, 32700, 33140, etc.) |
| Compatible Module Dimensions |
X: 0-500mm / Y: 0-400mm / Z: 50-140mm |
| Control System |
PC-based Motion Controller |
| Intelligent Monitoring |
Real-time weld tracking, spark detection, false/missed weld alarms, and data logging |
| Welding Power Options |
Optional 5000A, 8000A, or 10000A output |
| Welder Technology |
Inverter DC or Transistor (optional based on requirements) |
| Welding Modes |
Supports Single-point, Double-point, and Triple-point modes |
| Pitch Adjustment |
Fully adjustable distance between double and triple weld points |
| Cooling Method |
Forced Air Cooling |
| Total Power Consumption |
≤1.5 kW |
| Equipment Dimensions |
L900mm * W900mm * H1600mm (subject to final design) |
| Equipment Weight |
Approx. 280 kg |
| Standard Color |
Computer White (customizable upon request) |
Equipment Specifications
- Dimensions (L×W×H, actual may vary): 900 mm × 900 mm × 1600 mm
- Weight: Approx. 280 kg
- Exterior color: Computer white (customizable upon request)
- Operating temperature: -30°C to 50°C
- Humidity: ≤90%
- Power supply: 220V, 50/60Hz
- Floor load capacity: ≤200 kg/m²
- Grounding type: Direct grounding
- Installation site: Pollution-free with no strong electromagnetic interference, flat, vibration-free, and impact-free
- Noise level: ≤80 dB
Product Display