PFC Flat Wire Inductor Production Line for Charging Piles
This fully automatic production line is specially designed for manufacturing on-board inductors of automotive charging piles, covering full-process automatic operations from raw materials to finished products.
Equipment Overview
The equipment realizes efficient and precise production to meet the high-quality manufacturing requirements of automotive charging pile inductors.
Specific functions include:
- Winding, coil PIN stripping, tin soldering, bending
- Magnetic core cleaning, dispensing, epoxy board assembly
- Center leg magnetic core Nomex paper wrapping
- Magnetic core & coil assembly, magnetic core grinding & calibration
- Tool self-locking test, semi-finished product baking
- Base epoxy board assembly, joint dispensing
- Automatic baking, automatic impregnation
- Finished PIN shaping & cutting, laser marking
- QR code binding, electrical performance testing
- Finished product appearance dimension and PIN pitch inspection
Equipment Features
- Developed exclusively for flat wire double-coil and runway-shaped coil assembly processes to achieve full automatic production
- Quick switching between different magnetic core types by replacing tooling fixtures
- No manual intervention required at tool reflow and impregnation tray cleaning stations
- Equipped with self-developed intelligent manufacturing system for visualization and digitalization
- Automated workflows reduce labor demand and increase production efficiency
- Ensures safe and high-efficiency production operations
Assembly Workflow
Coil PIN laser stripping → PIN tin soldering → PIN bending → Magnetic core glue surface cleaning → Magnetic core dispensing → Ring board assembly → Center leg magnetic core Nomex paper wrapping → Magnetic core & coil assembly → Magnetic core grinding & calibration → Tool self-locking test → Semi-finished baking → Base epoxy board assembly → Joint dispensing → Automatic baking → Automatic impregnation → Automatic baking → Finished PIN shaping & cutting → Laser marking → Automatic QR code binding → Finished electrical performance test → CCD inspection of finished appearance dimension, PIN clearance & row pitch → Finished product tray loading
Applicable Products
Automotive charging pile inductors
Technical Parameters
| Applied Technologies |
Tin soldering mechanism, assembly mechanism, dispensing mechanism, testing mechanism, automatic impregnation structure, CCD PIN pitch inspection mechanism |
| Equipment Yield Rate |
98% |
| Equipment UPH |
230 PCS/H |
| Equipment Mobility Rate |
85%-90% |
| Air Pressure |
>0.5 Mpa |
| Power Consumption |
120 KW |
| Equipment Floor Dimension |
(L)58500*(W)1250*(H)2000 mm |