5 Channels Cylindrical Cell Sorting Machine for Voltage and IR Testing
Key Features
- Compact and reasonable equipment structure with attractive appearance and small footprint
- Simple operation requiring minimal training for workers
- PLC and PC control system - PLC handles battery feeding, handling and sorting while PC manages data collection and voltage/internal resistance rating
- Constructed from high-quality thick cold-rolled sheet metal and aluminum frame
- Equipped with universal movable casters for easy relocation
Technological Process
The battery resistance and voltage parameters are set via the upper computer software, with PLC automatically executing the following functions:
- Manual battery feeding → Wave wheel rotating feeding → Belt transportation → Ejector cylinder lifting → Test cylinder closure (data collection and software sorting) → Mechanical gripper sorting
- Includes acousto-optic alarm system for completed sorting, full material alerts, and fault notifications
- Operating parameters customizable to meet specific customer requirements
Technical Specifications
| Power Supply |
AC220V ± 10% 50Hz |
| Voltage |
800W |
| Sorting Parameters |
Open Circuit Voltage and AC Internal Resistance |
| Compressed Air Pressure |
0.4 ~ 0.6Mpa |
| Sorting Speed |
≥80PPM |
| Productivity |
4800pcs/h |
| Dimension |
850×580×1350mm |
| Adaptation Battery |
Cylindrical Battery (18650, 32650, 18500, 26650, 14500, 21700 etc.) |
| Receiving Channel |
5 channels |
| Internal Resistance Tester |
HIOKI3561 or HK3561 |
| Total Weight |
190kg |
| Control Component |
7.5 inch touch screen, 3-axis PLC programmer |
| Motion Device |
Closed-loop stepper motor for shifting, accurate positioning, and synchronous belt conveying to prevent core surface damage |
| Feeding |
Hopper feeding mode, capacity of 500 PCS per load |
| Data Storage |
Test data can be stored on USB drive |
Tester Specifications
HK 3561 Tester:
- Internal Resistance Measurement Range: 10μΩ-3.2kΩ
- Accuracy: ±0.5% rdg
- Voltage Range: 0V-60V
- Accuracy: 0.1%
HIOKI 3561 Tester:
- Resistance: 310.00mΩ / 3.1000Ω
- Accuracy: ±0.5% rdg. ±5dgt.
- Voltage: ±19.9999V
- Accuracy: ±0.01% rdg. ±3dgt.
Equipment Configuration
| Tester |
HIOKI3561 or HK3561 |
| Computer |
Industrial Computer |
| PLC |
FX3U-80MT/ES-A and SC-09 |
| Servo |
A5 Series |
| Sensors |
and Omron, Japan |
| Guideway |
ShangYin, Taiwan |
| Bearing |
Japan NSK |
| Cylinder |
Adec |
| Indoor Temperature |
-30℃ ~ 70℃ |
| Factory Environment |
No pollution and no strong electromagnetic interference |