Plate Semi Auto Side Rolling Seam Welding Machine For Washing Machine Connector
Product Introduction:
The seam welding machine is a professional equipment designed for the deep optimization of stainless steel corrugated pipe ring seam welding process. Through the coordinated control of variable frequency power supply and automatic rotating fixture, it achieves precise energy management and uniform melting of ring seam welding. The equipment is designed with "human-machine collaboration" as its core, and the operator only needs to complete the loading and unloading process. The fixture positioning, pipe rotation, and welding actions are all automatically completed by the equipment, which not only reduces the operating threshold but also ensures the yield of welded parts. After welding is completed, the workpiece can be immediately transferred to an external water tank for rapid cooling, forming a coherent production rhythm. Widely used in the mass production of stainless steel water connectors such as dishwashers and ice makers in industries such as home appliances and bathrooms, its stable welding quality and efficient operation process have become key equipment for improving product reliability and production efficiency.
Features:
1.Durable and stable guarantee of continuous operation capability: With a weight of up to 1200KG and a sturdy body structure, the equipment has extremely high rigidity and stability. This enables it to withstand long-term, continuous vibrations and loads, effectively ensuring consistent precision in automated welding during mass production, meeting the stringent requirements for equipment durability and reliability in industrial large-scale production.
2.Wide applicability of one machine with multiple functions: The design of this device fully considers the diverse needs of the market, and its strong adaptability enables it to easily handle the welding of corrugated stainless steel pipe connectors in various scenarios such as dishwashers, washing machines, faucets, ice makers, and even bathrooms. Regardless of the specific requirements of any household appliance or bathroom product, it can provide professional welding solutions, saving customers equipment investment costs.
3.The extremely simplified "one click" operation process: the automation level of the equipment makes the operation exceptionally simple. Operators do not need to possess advanced welding skills, and their workflow is simplified as: placing the workpiece ->pressing the start button ->removing the finished product and cooling it down. This' foolproof 'operation greatly reduces the technical threshold and training costs, enabling new employees to quickly start working and ensuring production efficiency.
Technical Parameters:
Model Item | Unit | FN-80-H | FN-100-H | FN-160-H | FN-100-E | FN-160-E |
Rated power | KVA | 80 | 100 | 160 | 100 | 160 |
Voltage input | V | 380 | 380 | 380 | 380 | 380 |
Frequency | Hz | 50 | 50 | 50 | 50 | 50 |
Max. short circuit current | KA | 26 | 30 | 40 | 30 | 40 |
Working stroke | mm | 100 | 100 | 100 | 100 | 100 |
Welding efficiency | m/min | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 |
Max. force | N | 6000 | 6000 | 7800 | 6000 | 7800 |
Max. welding capacity | mm | 1.2+1.2 | 1.5+1.5 | 2.0+2.0 | 1.5+1.5 | 2.0+2.0 |
Motor Power | W | 550 | 750 | 750 | 750 | 400 |
Cooling consumption | L/min | 8 | 8 | 10 | 8 | 10 |
Weight | Kg | 380 | 510 | 630 | 530 | 700 |
General Structures:
Detailed Images:
Efficient automation process: Integrated automation is at the core of this solution, managing the precision tasks of clamping, rotating, and welding. By limiting manual intervention to managing the straightforward material handling, the system effectively eliminates variations and accelerates the production cycle.
Optimized Process with Immediate Cooling: Featuring an external water tank, the system ensures components enter the cooling phase immediately after welding. This integration on the production line's critical path not only stabilizes product quality but also shortens cycle times, enhancing overall manufacturing efficiency.
Gas Storage Tanks: Equipped with its own gas storage tank, the machine guarantees a consistent supply of pressure. This ensures that the welding force remains constant and unwavering throughout the operation, significantly boosting the reliability and performance of the equipment.
Proactive System Design: The waterway system is built with reliability in mind. All components are rust-proofed as a proactive measure, and drainage is handled via a dedicated, independent path to the tank. This design incorporates an integrated diagnostic function; the condition of the waterway can be assessed based on the outflow, facilitating the observation and elimination of blockages.
Scene Images:
Application:
Before Welding:
After Welding:
Multi Types of Seam Welders:
FAQ:
Item/Model | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 | |
Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
Max.Welding Capaciry A3 steel | MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
Model Item | Unit | FN-80-H | FN-100-H | FN-160-H | FN-100-E | FN-160-E |
Rated power | KVA | 80 | 100 | 160 | 100 | 160 |
Voltage input | V | 380 | 380 | 380 | 380 | 380 |
Frequency | Hz | 50 | 50 | 50 | 50 | 50 |
Max. short circuit current | KA | 26 | 30 | 40 | 30 | 40 |
Working stroke | mm | 100 | 100 | 100 | 100 | 100 |
Welding efficiency | m/min | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 | 0.7-3.9 |
Max. force | N | 6000 | 6000 | 7800 | 6000 | 7800 |
Max. welding capacity | mm | 1.2+1.2 | 1.5+1.5 | 2.0+2.0 | 1.5+1.5 | 2.0+2.0 |
Motor Power | W | 550 | 750 | 750 | 750 | 400 |
Cooling consumption | L/min | 8 | 8 | 10 | 8 | 10 |
Weight | Kg | 380 | 510 | 630 | 530 | 700 |