MachineU > China Products > Machinery > Welding Equipment > Spot Welders
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Specifications
Supply Ability :
10 sets per month
Welding material :
Alloy Metal Aluminum Stainless Steel
Brand Name :
Xinwei
Delivery Time :
25-45 working days
MOQ :
1 set
Payment Terms :
D/P,L/C,D/A,Western Union,T/T
power (kw) :
1000W
dimensions :
1300*1500*2200mm
After Warranty Service :
Video technical support, Online support and Spare parts
Feature :
Durable High Efficiency High Performance
rated duty cycle :
50%
Place of Origin :
Sichuan, China
Certification :
CE, RoHS, ISO
Product Name :
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Price :
$20,000 / set
rated capacity :
100-250KVA
voltage :
380 V, 220 V, 440V
After-sales Service Provided :
Free spare parts, Field installation, commissioning and training
Packaging Details :
wooden package
Description

Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly

Fully Automated Intelligent Welding Cell with Vibratory Bowl Feeders and Robotic Pick-and-Place — 100-250KVA MFDC, Vision-Assisted Positioning, One-Button Production

Automation
Full Auto Feeding
Technology
MFDC Inverter
Power
100 - 250 KVA
Application
Shock Absorber End Caps



From Manual Loading to Lights-Out Automation: What This Cell Delivers

Shock absorber end cap assembly is a bottleneck in many automotive production lines. The traditional process requires an operator to manually load the bottom cover, position the welding ring, activate the welder, remove the finished part, and visually inspect it — a 30-45 second cycle per part with quality that varies by operator attention and fatigue across an 8-hour shift. At 100,000+ units per month, this labour cost and quality inconsistency become unacceptable.

This Xinwei fully automatic welding cell eliminates every manual step. The operator pours bulk bottom covers and welding rings into two vibratory bowl feeders and presses start. The system autonomously sorts and orients each component, uses robotic precision gripping with vision-assisted alignment, executes the MFDC spot weld, and sorts finished parts into collection bins. The HMI provides real-time production data and fault alerts. Operators without welding expertise can master the cell within hours. This is not a welding machine with a feeder added — it is a complete robotic welding workstation designed from the ground up for unmanned continuous production.

What Makes This Cell Fundamentally Different

1. Dual Vibratory Feeding: Bulk Parts In, Finished Assemblies Out
Traditional spot welding stations require manual part loading for every cycle. This cell accepts bulk parts through two independent vibratory bowl feeders. The system intelligently sorts, orients, and singulates bottom covers and welding rings autonomously. The operator's role shifts from per-part handling to periodic bulk replenishment, multiplying per-operator throughput by 5-10x while eliminating manual positioning errors.
2. Robotic Precision Gripping with Vision-Assisted Alignment
The robotic pick-and-place system uses vision guidance to verify part orientation and position before placement into the welding fixture. This ensures that every bottom cover and welding ring is seated correctly before the welding cycle begins. Misalignment, a common cause of reject welds in manual loading, is eliminated at the source.
3. MFDC Welding Technology: Stable Output for High-Volume Consistency
The 100-250KVA Medium Frequency Direct Current power source delivers a near-unity power factor with precisely controlled current waveform. Combined with the 50% duty cycle rating, the system sustains the rapid weld-repeat-weld cadence of automated production without thermal derating. The DC output minimises spatter, reducing post-weld cleaning and extending electrode life across high-volume runs.
4. Integrated HMI: Real-Time Production Monitoring and Fault Diagnostics
The human-machine interface displays live production counts, cycle times, and system status. When a fault occurs — a feeder jam, a mis-pick, a weld parameter deviation — the HMI identifies the exact location and nature of the issue. This enables line operators to resolve problems in seconds rather than calling for maintenance diagnostics, maximising cell uptime.

Manual Station vs Automated Cell for End Cap Welding

Factor Manual Spot Welding Station Xinwei Auto-Feeding Cell
Part Loading Manual per cycle; 30-45 seconds Bulk pour into feeders; automatic singulation
Alignment Accuracy Operator visual; varies by fatigue Vision-guided robotic placement; consistent
Operator Skill Experienced welder required Any operator after brief HMI training
Per-Operator Throughput ~80-120 parts/hour ~400-600 parts/hour (feeder-fed continuous)
Quality Documentation None; manual inspection only HMI production data log; fault event recording

Technical Specifications

Parameter Specification
Rated Capacity 100 / 160 / 200 / 250 KVA
Input Power 3-phase AC 380V (220V, 440V available)
Duty Cycle 50%
Welding Technology MFDC Inverter
Feeding System Dual vibratory bowl feeders + robotic pick-and-place
Alignment Vision-assisted robotic positioning
Welding Materials Alloy, Metal, Aluminium, Stainless Steel
Dimensions 1300 x 1500 x 2200mm
Warranty 1 Year
Certifications CE, RoHS, ISO
Ready to Automate Your Shock Absorber End Cap Welding?
Send us your end cap and welding ring samples for a free automation feasibility study and welding test.
info@xwweld.com | +86-13378111895
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Send your message to this supplier
Send Now

Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly

Ask Latest Price
Product Detail
Supply Ability :
10 sets per month
Welding material :
Alloy Metal Aluminum Stainless Steel
Brand Name :
Xinwei
Delivery Time :
25-45 working days
MOQ :
1 set
Payment Terms :
D/P,L/C,D/A,Western Union,T/T
Contact Supplier
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly
Auto-Feeding MFDC Spot Welder for Shock Absorber End Cap Assembly

Chengdu Xinwei Welding Technology Co., Ltd.

Verified Supplier
1 Years
chengdu
Since 2003
Business Type :
Manufacturer
Main Products :
Robotic Welding Gun, Spot Projection Welding Machine, Portable Spot Welding Machine
Total Annual :
$35000000-$50000000
Employee Number :
70~95
Certification Level :
Verified Supplier
Discover similar products
View More

Find Similar Products By Category:

Supplier Homepage Products Automatic Spot Welder
MachineU China Products Machinery Welding Equipment Spot Welders
Contact Supplier
Submit Requirement