Automotive Wire High Speed Extrusion Production Line 1500m/min
The high speed tandem line for data cable manufacturing is a state of the art machine. The Extrusion machine for LAN Cables intakes the solid copper and draws and anneals it on line before putting it though the extrusion process. The special design cross head gives the high eccentricity on wire. The special design extruder suitable for PE offers the perfect extrusion and provides the online diameter control, capacitance monitoring system. The predefined recipes and remote services make the line operations user friendly. The line is equipped with high speed dual take up for continuous production. The Extrusion machine for Telephone Wires is equipped with high quality inputs forgiving high precision and high productivity to the customer.
The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.
Application
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.
Suitable conductor:0.22mm²--6mm²;
Finished outer diameter: φ1.2mm-φ5mm;
Line speed: KPS take-up Max1500m/min;
Double-head coiling machine: Max1000m/min;
Double-reel semi-automatic take-up: Max1000m/min;
Specification
Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
PVC glue output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
PE glue output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
PP glue output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
Aspect ratio (L/D) | (24-26):1 | ||||||
Drive power (kWAC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
Barrel temperature control area | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
Mechanical type | Reclining/horizontal |
Reclining/horizontal |
horizontal | horizontal |
Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
PVC glue output (kg/h) | 20/30 | 20/35 | 100 | 160 |
PE glue output (kg/h) | 10/25 | 14/30 | 50 | 75 |
PP glue output (kg/h) | 14/25 | 16/30 | 40 | 80 |
Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
Barrel temperature control area | 3 | 3 | 4 | 4 |