Automotive Wire High Speed Extrusion Production Line 1500m/min

Maintenance of cable extrusion production line:

Regular Cleaning: Clean the extruder regularly to prevent buildup of debris, dust, or melted material. Use appropriate cleaning tools and solvents recommended by the manufacturer.

Inspect Wear Parts: Check wear parts such as screws, barrels, nozzles, and dies for signs of wear and tear. Replace them if necessary to maintain quality and consistency in cable production.

Lubrication: Lubricate moving parts according to the manufacturer's recommendations. This prevents friction and reduces the risk of breakdowns.

Temperature Calibration: Regularly calibrate temperature settings to ensure accurate melting and extrusion of the cable material. This helps in maintaining product quality and consistency.

Check Electrical Components: Inspect electrical components such as heaters, sensors, and controls for any signs of damage or malfunction. Replace or repair as needed to prevent electrical issues.

Safety Checks: Ensure all safety features are functional, including emergency stop buttons, safety guards, and interlocks. Safety should always be a top priority in operating machinery.

Training: Train operators on proper usage and maintenance procedures. Well-trained personnel are essential for efficient operation and early detection of potential issues.

Record Keeping: Maintain a maintenance log to track all maintenance activities, including inspections, repairs, and replacements. This helps in identifying patterns and planning future maintenance schedules.

Consult Manufacturer Guidelines: Follow the manufacturer's maintenance guidelines and recommendations specific to your cable extruder model. They may provide detailed instructions for optimal performance and longevity.

Emergency Preparedness: Have contingency plans in place for unexpected breakdowns or emergencies. This may include having spare parts on hand or access to technical support from the manufacturer.

The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.

Application

The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.

Suitable conductor:0.22mm²--6mm²;

Finished outer diameter: φ1.2mm-φ5mm;

Line speed: KPS take-up Max1500m/min;

Double-head coiling machine: Max1000m/min;

Double-reel semi-automatic take-up: Max1000m/min;

Specification