Automotive Wire High Speed Extrusion Production Line 1500m/min

In today’s interconnected and digitally dependent era, high-performance cable extrusion processes play a fundamental role in powering everything from smart homes to large-scale industrial systems. As the demand for faster, safer, and more efficient cable solutions increases, understanding the extrusion process for manufacturing electrical cables becomes more crucial than ever. This sophisticated method is at the core of producing a wide range of cable types, including insulated copper wires for residential wiring, coaxial cables for high-frequency transmission, and fiber optic cable extrusion used in internet infrastructure.

Modern plastic cable extrusion techniques ensure not only consistency and durability but also compliance with industry standards for safety and performance. By exploring the step-by-step cable extrusion manufacturing process, professionals can better appreciate how raw materials are transformed into the essential components that keep our homes connected, our vehicles operational, and our businesses running. Ultimately, the advancements in automated cable extrusion machinery reflect the innovative engineering driving the future of global connectivity.

The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.

Application

The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.

Suitable conductor:0.22mm²--6mm²;

Finished outer diameter: φ1.2mm-φ5mm;

Line speed: KPS take-up Max1500m/min;

Double-head coiling machine: Max1000m/min;

Double-reel semi-automatic take-up: Max1000m/min;

Specification