Automotive Wire High Speed Extrusion Production Line 1500m/min
The machine configuration depends upon several factors like, Material to extrude, Out put requirement and cable design. The line speed ranges from 500mpm—1500mpm depending upon size and material. The software is specially designed to make the machine interface user friendly. The machine has a self diagnostic feature to high light the alarms for any sort of defect or malfunction, even while running.
The machine is incorporated with IOT enabled hardware and follows the industry 4.0 norms.
The machine ingredients are specially designed to save energy and work at optimum level for all sizes and variety of wires.
The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.
Application
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.
Suitable conductor:0.22mm²--6mm²;
Finished outer diameter: φ1.2mm-φ5mm;
Line speed: KPS take-up Max1500m/min;
Double-head coiling machine: Max1000m/min;
Double-reel semi-automatic take-up: Max1000m/min;
Specification
Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
PVC glue output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
PE glue output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
PP glue output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
Aspect ratio (L/D) | (24-26):1 | ||||||
Drive power (kWAC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
Barrel temperature control area | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
Mechanical type | Reclining/horizontal |
Reclining/horizontal |
horizontal | horizontal |
Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
PVC glue output (kg/h) | 20/30 | 20/35 | 100 | 160 |
PE glue output (kg/h) | 10/25 | 14/30 | 50 | 75 |
PP glue output (kg/h) | 14/25 | 16/30 | 40 | 80 |
Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
Barrel temperature control area | 3 | 3 | 4 | 4 |