Automotive Wire High Speed Extrusion Production Line 1500m/min
Extruders for electric wire insulation, sheathing, stripping and skinning with single, double or triple extrusion layers available by using different cross head
PVC, LDPE, and extrusion materials are shared with one BM type system. Our advanced design of screw gives largest output when using PVC or LDPE material
The extruder can work with LSHF, NYLON and TPU as well by using a different screw design
Also available for TEFLON extrusion by using a special screw, cylinder, cross head, heaters and temperature control system
The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.
Application
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.
Suitable conductor:0.22mm²--6mm²;
Finished outer diameter: φ1.2mm-φ5mm;
Line speed: KPS take-up Max1500m/min;
Double-head coiling machine: Max1000m/min;
Double-reel semi-automatic take-up: Max1000m/min;
Specification
Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
PVC glue output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
PE glue output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
PP glue output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
Aspect ratio (L/D) | (24-26):1 | ||||||
Drive power (kWAC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
Barrel temperature control area | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
Mechanical type | Reclining/horizontal |
Reclining/horizontal |
horizontal | horizontal |
Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
PVC glue output (kg/h) | 20/30 | 20/35 | 100 | 160 |
PE glue output (kg/h) | 10/25 | 14/30 | 50 | 75 |
PP glue output (kg/h) | 14/25 | 16/30 | 40 | 80 |
Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
Barrel temperature control area | 3 | 3 | 4 | 4 |