Automotive Wire High Speed Extrusion Production Line 1500m/min
Wire and Cable Extrusion is the process of converting plastic raw materials into a continuous profile, providing protection against external damage and physical wear. Different processes exist depending the different compounds requested by the market. The most commonly used process is for thermoplastic and thermosetting materials, where an internal machine (barrel) friction and external heat resistors are used to obtain a finished or semi-finished product, shaping material by forcing it through a die. Another process exists for rubber extrusion with many different vulcanization solutions engineered to heat the insulation after the die trough.
The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.
Application
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.
Suitable conductor:0.22mm²--6mm²;
Finished outer diameter: φ1.2mm-φ5mm;
Line speed: KPS take-up Max1500m/min;
Double-head coiling machine: Max1000m/min;
Double-reel semi-automatic take-up: Max1000m/min;
Specification
Screw specification (mm) | Φ50 | Φ70 | Φ80 | Φ90 | Φ100 | Φ120 | Φ150 |
Maximum screw speed (rpm) | 120 | 120 | 110 | 90 | 80 | 70 | 60 |
PVC glue output (kg/h) | 100 | 180 | 280 | 360 | 430 | 500 | 800 |
PE glue output (kg/h) | 50 | 90 | 140 | 180 | 200 | 280 | 400 |
PP glue output (kg/h) | 40 | 90 | 110 | 140 | - | - | - |
Aspect ratio (L/D) | (24-26):1 | ||||||
Drive power (kWAC) | 22 | 45 | 55 | 75 | 90 | 132 | 160 |
Barrel temperature control area | 4 | 4 | 5 | 5 | 6 | 7 | 8 |
Screw specification (mm) | φ35 | φ40 | φ50 | φ65 |
Mechanical type | Reclining/horizontal |
Reclining/horizontal |
horizontal | horizontal |
Maximum screw speed (rpm) | 60/120 | 60/120 | 120 | 110 |
PVC glue output (kg/h) | 20/30 | 20/35 | 100 | 160 |
PE glue output (kg/h) | 10/25 | 14/30 | 50 | 75 |
PP glue output (kg/h) | 14/25 | 16/30 | 40 | 80 |
Drive power (kW AC) | 5.5/11 | 5.5/15 | 22 | 45 |
Barrel temperature control area | 3 | 3 | 4 | 4 |