In-line Microfocus X-Ray Inspection System Industrial SMT PCB Inspection IRay FPD
Automatic X-Ray Inspection Machine IL-3000
High-performance industrial X-ray inspection system designed for precision SMT PCB inspection with advanced features and reliable operation.
Key Advantages
- Closed type X-ray tube with over 10,000 hours lifetime (maintenance-free)
- Belt transmission with width adjustment (max width 620mm)
- 6-axis motion system with servo motors (X-ray tube and FPD move synchronously)
- Customizable inspection procedures for automated high-volume inspection
- New generation 5" HD digital flat panel detector (FPD)
- Automatic navigation window - table moves to clicked position
- Intuitive operation with minimal training required (2 hours)
Hardware Specifications
| X-ray Source |
| Type |
Closed, microfocus |
| Max tube voltage |
90kV |
| Max tube current |
200μA |
| Focal spot size |
5μm |
| Function |
Auto preheat |
| Flat Panel Detector |
| Brand |
IRay |
| Effective area |
130mm * 130mm |
| Pixel size |
85μm |
| Resolution |
1536 * 1536 |
| Frame rate |
20fps |
| Tiltable angle |
60° |
| Inspection System |
| Transmission |
Belt |
| Motor |
Servo motor |
| Detectable area |
Length 520mm, width 80-430mm adjustable |
| Max load |
10kg |
| Equipment Specifications |
| Magnification |
Geometry 200X | System 1500X |
| Inspection speed |
Max 3.0s/point |
| Dimensions |
2600mm (L) * 1300mm (W) * 1800mm (H) |
| Host machine dimensions |
1400mm (L) * 1300mm (W) * 1800mm (H) |
| Weight |
2200kg |
| Power supply |
AC110-220V 50/60HZ |
| Max power |
3000W |
| Industrial PC |
I7 CPU, 16G RAM, 240GB SSD + 1T HDD |
| Displayer |
24" HDMI LCD |
Safety Features
- Radiation leakage: No leakage (≤1μSv/h, international standard)
- Transparent lead glass observation window for safe internal viewing
- Window and back door safety interlock system
- Electromagnetic safety switch locks during X-ray activation
- Emergency stop button is placed near the operation position
- X-ray tube gets automatic protection when exiting the software
Software Functions
Basic Operation
- Full keyboard and mouse control
- Mouse click enables X-ray tube control with real-time voltage/current shown
- Interlock pre-heat and X-ray status are displayed on the status bar
- Brightness contrast and gain of the image can be adjusted
- Product parameter saving and recall for efficient inspection
- Navigation window for precise table positioning
- Real-time motion axis coordinate display
- Inspection result display with measurement data
- Adjustable axis movement speeds (slow, normal, fast)
Voids Rate Measurement
- Automatic calculation of voids rate, solder ball area, circumference, etc.
- Adjustable grayscale threshold, pixel, contrast, and size filtering parameters
- Manual void addition via polygon or freehand drawing
- Parameter saving for consistent product inspection
Measurement Functions
- Distance measurement between points
- Distance rate calculation for through-hole soldering
- Angle measurement between points
- Radius measurement for circular components
- Perimeter measurement for square components
Automatic Inspection
- Manual inspection point setting
- Array inspection for regular patterns
- Automatic feature recognition for distinctive inspection points
Working Principle
Working principle diagram of IL-3000 X-ray inspection machine
Application Examples
Example application of IL-3000 X-ray inspection
Additional example of IL-3000 X-ray inspection results