Automotive Lamp Vacuum Evaporation PVD Coating Machine
Complete automated system for metal coating on plastics, glass, and other substrates with integrated plasma cleaning and protective oxide film coating.
Equipment Overview
This fully automatic heating wire evaporation coating equipment performs metal coating on plastic and glass surfaces while directly applying an oxide protective film (SiOx) over the plated metal film. The process occurs entirely within the vacuum chamber through automated stages including low vacuum exhaust, electric arc bombardment pretreatment for surface activation, high vacuum exhaust (10-5 Pa), aluminum evaporation coating, and anti-oxidation film coating to prevent aluminum film oxidation and detachment.
Applications
Suitable for stainless steel, glass, plastic, automotive lamps, car accessories, car logos, hubs, and various industrial components.
Technical Specifications
| Model |
VPD 1616 S |
VPD 1618 S |
VPD 1420 S |
| Dimension |
1600×700×1600 mm |
1600×700×1800 mm |
1400×620×2000 mm |
| Material |
SUS304 stainless steel or carbon steel |
| Vacuum System |
Diffusion pump + Roots pump + Mechanical pump (3.0×10-4 Pa) |
| Working Cycle |
Public rotation frequency control: 0-20 rotations per minute |
| Process Power |
Imported MF power supply |
| Cooling System |
POLY cold unit (reaching under 130°C) |
| Control System |
PLC and one touch screen |
| Remark |
All can be designed according to customer's request |
Key Advantages
- Super high yield: Fast production cycle time – 10 minutes per chamber, 30 m²/hour
- No cleaning required after coating: Eliminates cleaning process, products can be delivered directly
- Excellent abrasion resistance: Hydraulic angle greater than 100 degrees after 10,000 abrasion tests
- Rapid SiOx film formation: Patented chemical vapor deposition achieves required film thickness in 3-5 minutes
- Optimized equipment structure: Patented design ensures stable product quality, convenient operation, and simple maintenance
Physical Vapor Deposition Technology
Evaporation coating machines operate in vacuum environments, heating coating materials to evaporate and form gaseous atoms/molecules that deposit on substrate surfaces to form thin films. As a classic Physical Vapor Deposition (PVD) technology, evaporation coating differs significantly from sputtering and arc ion plating in performance, cost, and application.
Technical Benefits
Direct material heating enables faster deposition rates for low-to-medium melting-point materials, making evaporation ideal for high-volume production of decorative and functional films. These systems feature simpler components with lower initial purchase costs and reduced maintenance requirements. The high-vacuum environment ensures minimal vapor molecule collisions, producing films with fewer impurities. Additionally, evaporation can be operated at lower substrate temperatures, making it suitable for coating heat-sensitive materials.