I. Core Structure
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Vacuum system (Basic guarantee for coating)
Vacuum chamber Vacuum pump set Vacuum measurement and control.
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Electron gun system (Energy supply core)
Electron emission source Focusing and deflection device Power control module.
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Evaporation deposition System (Key to film formation)
Crucible assembly; Target material fixing device Film thickness monitoring and control Core sensor.
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Control System (Automation and Precision Assurance)
Main control unit Closed-loop control module Safety protection system.
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Substrate treatment system (Enhancing Film Adhesion)
Substrate support and rotating mechanism; Substrate heating device Ion bombardment pretreatment module (optional).
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Auxiliary system
Cooling system; Gas control system.
II. Working Principle
The core principle of the high-precision electron beam evaporation coating machine is the physical process of "converting the energy of the electron beam into the thermal energy of the target material to achieve material evaporation - gas-phase transfer - substrate deposition".
III. Core Advantages
- The coating precision is extremely high and the film layer quality is excellent
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It has a wide range of applicable materials
A variety of materials such as evaporable metals (Au, Ag, Al, Ti), alloys (NiCr, TiW), oxides (SiO₂, TiO₂, Al₂O₃), sulfides (ZnS), and ceramics.
- High evaporation efficiency and strong film layer adhesion
- Low pollution and high utilization rate of target materials
- High degree of automation and convenient operation
IV. Typical Application Scenarios
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Optical field (Core application scenarios)
- Optical lenses: Anti-reflection films (such as SiO₂-TiO₂ multilayer films), high-reflection films (such as Al+SiO₂ protective films), and filter films (such as infrared filter films, ultraviolet cut-off films) are coated on lenses, prisms, and mirrors to enhance the light transmittance, reflectance, or spectral selectivity of optical devices.
- Display devices: Coating transparent conductive films (such as ITO, AZO), anti-reflective films, and touch sensing films on the glass substrates of LCD, OLED, and Micro LED displays.
- Laser devices: High-reflection and anti-reflection films are coated on the laser resonant cavity and the end face of the optical fiber to optimize the laser transmission efficiency.
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Electronics and semiconductors field
- Semiconductor devices: Metal electrodes (such as Au, Al, Ti) and passivation films (such as SiO₂, Si₃N₄) are coated on chips and wafers to ensure the conductivity and stability of the devices.
- Electronic components: Coating functional film layers (such as NiCr resistance film, Ta₂O₅ dielectric film) on capacitors, resistors, and sensors to enhance component performance;
- Magnetic storage devices: Coating magnetic films (such as CoCrPt alloy films) on hard disk heads and magnetic tapes to enhance storage capacity and read/write speed.
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Aerospace and national defense fields
- Aerospace components: Coating wear-resistant, corrosion-resistant and UV-resistant film layers for aircraft Windows and satellite optical lenses; Coat the missile seeker with infrared anti-reflection film and stealth film;
- National defense equipment: Coating high-performance optical film layers for laser weapons and infrared detectors to enhance the environmental adaptability and combat performance of the equipment.
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Other high-end fields
- Medical devices: Coating optical film layers with good biocompatibility and disinfection resistance for artificial lenses and endoscope lenses;
- Decorative and functional coating: Coating high-end watch dials and jewelry with wear-resistant and anti-oxidation decorative films (such as TiN gold film, Cr black film); Hard protective films (such as TiN and TiAlN) are coated on cutting tools and molds to extend their service life.