Precision High-Efficiency Single-Station Pulp Molding Spin Coater - Integrated Lining Solution
This single-station spin coating machine is designed for high-speed, consistent application of internal barrier coatings (e.g., water or oil-resistant) on pulp molded products. It focuses on seamless integration into existing production lines, maximizing throughput with minimal footprint and rapid cycle times for volume production.
Production Line Integration
Acts as a dedicated coating station within a full line:
- Pulp Molding Machine
- Hot Pressing & Drying Unit
- This Single-Station High-Speed Spin Coater
- High-Efficiency Curing Tunnel
- Automated Trimming & Inspection System
- Automated Stacking and Packaging Unit
Technical Specifications
| Parameter Category |
Specification |
Details / Customizable Options |
| Station Type |
Single-Station, High-Speed Rotary |
Designed for quick integration into conveyor lines |
| Cycle Time |
< 15 seconds (typical) |
Optimizable for line synchronization; customizable timing programs |
| Holding Fixture |
Quick-Change Mandrel |
Customizable mandrel design for specific product interior geometry |
| Coating Volume |
100-2000ml per cycle |
Precision dosing pump; volume is fully adjustable and customizable |
| Spin Speed Range |
200 - 3500 RPM |
High-torque motor for rapid acceleration/deceleration |
| Control System |
Industrial PLC & Large HMI |
Stores hundreds of recipes; Ethernet connectivity for line integration |
| Power Requirements |
380V/50Hz/3Phase (Standard) |
Can be customized to 480V/60Hz or other specifications |
| Pneumatic Supply |
0.6 - 0.8 MPa |
|
| Dimensions (LxWxH) |
1400 x 1300 x 1600 mm |
Layout can be optimized for your specific line configuration |
| Construction |
Stainless Steel 304 & Anodized Aluminium |
|
Applications
- High-volume production of coated food containers (clamshells, takeaway boxes, plates)
- Disposable tableware requiring uniform internal moisture barrier
- Standardized industrial pulp packaging components
Key Features
- Rapid-Cycle Design: Engineered for high-production environments
- Line Integration Ready: Standardized I/O for easy connection to upstream/downstream automation
- Precision Dosing: Minimizes coating waste, reduces operational cost
- Quick-Change Tooling: Fixtures can be swapped in under 2 minutes
- Data Logging: Optional connectivity for production monitoring (OEE, output counts)
Customization Options
- Tailored integration design for your specific conveyor height and control system
- Custom quick-change fixture kits for multiple product families
- Specialized pump and fluid path materials for aggressive coating chemistries
- Custom color and branding of the machine enclosure
Support and Services
- Line Integration Planning Support
- On-Site Installation & Synchronization with your production line
- Comprehensive Training for Maintenance & Tooling Changeover
- Priority Spare Parts Service Plan (Optional)
- Remote Diagnostic Support
Packing and Shipping
- Standard export wooden crate, weather-protected
- Clear internal packaging for easy parts identification upon arrival
- Custom packing and labeling per customer request
- Shipping terms: FOB, CIF, or DDP negotiable
Frequently Asked Questions
Q1: What is the maximum output per hour this machine can achieve in a line?
Output depends on product size and curing time. With a typical 15-second cycle, it can process ~240 pieces/hour. The system is customizable to achieve higher speeds with specific parameters.
Q2: How is it connected to a drying tunnel?
It features standardized exit conveyors or transfer mechanisms. The interface is customizable to match the inlet of your specific curing/drying system for smooth hand-off.
Q3: Are the control protocols compatible with our factory SCADA?
Yes. It supports standard communication protocols (e.g., Modbus TCP). The data points for integration can be customized during the order process.