Automated Double-station Pulp Mold Coating System for Integrated Food-Grade Sealing of Sugarcane and Straw Pulp Packaging

Product Description

This automated double-station system is designed as a compact, ready-to-integrate solution for applying food-grade seal coatings to sugarcane and straw pulp packaging. It combines the productivity of two coating stations with a simple pick-and-place automation mechanism, minimizing manual labor. Designed for seamless integration into automated production lines, its layout and control interface are customizable to match your existing equipment.

Technical Parameters

Application

• Fully automated coating of sugarcane bagasse food containers in-line with molding and pressing equipment.

• Sealing straw pulp boxes and packaging for the consumer goods industry.

• High-labor-cost environments where automation is a priority.

Feature

• Integrated Automation: Includes a robotic arm or linear actuator for transferring products between stations and conveyor belts.

• Compact Footprint: Engineered to deliver high productivity in a minimal floor space.

• Line Integration Ready: Standard communication protocols (Ethernet/IP, Profinet) for easy connectivity.

• Safety Enclosure: Full safety interlocks and guarding to meet international machinery standards.

Customization

The system is designed for customization:

• Conveyor Integration: Infeed and outfeed conveyor lengths and styles can be customized.

• End-Effector Tooling: The automatic gripper is customized to handle your specific products gently and securely.

• Control Panel Integration: Can be modified to match the look and feel of your other line equipment.

Support and Services

We offer full system integration support, including electrical interface documentation and remote assistance during the line commissioning phase.

Packing and Shipping

The machine is shipped as fully assembled as possible in modules to minimize on-site installation time. Clear markings and numbered cables are provided for easy connection.

FAQ

• Q: What level of operator involvement is required?

  • A: The system is designed for minimal operator involvement. The primary roles are loading the infeed conveyor, monitoring operation, and refilling coating material.

• Q: Can this machine connect to our existing PLC?

  • A: Yes, we can customize the communication interface to ensure seamless data exchange with your factory's main control system.