Customizable UV-C Surface Sterilization Tunnel for Food Packaging & Bulk Dried Fruit Processing Lines
Product Overview
This UV Surface Sterilization Machine delivers efficient, chemical-free microbial control for food packaging and bulk dried fruits. Utilizing high-power UV-C light at 254nm, it effectively reduces pathogens, molds, and yeasts, extending product shelf life and ensuring food safety. The machine features a customizable tunnel design and conveyor system for flexible integration into various production environments.
Production Line Composition
- Infeed Section: For smooth product transfer
- UV-C Sterilization Tunnel: Housing the UV lamp arrays
- Stainless Steel Conveyor: For transporting products through the tunnel
- Exhaust System (Optional): For heat dissipation
- Control Panel: Centralized PLC-based interface for parameter setting and monitoring
Technical Specifications
| Parameter |
Specification |
Customization Option |
| UV Wavelength |
254 nm (UV-C) |
Lamp intensity and layout can be customized |
| Control System |
PLC with Touchscreen HMI |
Software and user interface can be customized |
| Sterilization Structure |
Top & Bottom UV Lamp Arrays |
Layout is customizable (e.g., 360° coverage) |
| Conveyor Type |
Stainless Steel Mesh Belt |
Belt material and type are customizable |
| Conveyor Width |
Standard: 600mm |
Maximum width is fully customizable |
| Power Requirement |
Customizable based on final configuration |
Designed to match local voltage and frequency standards |
| Footprint |
Varies with customized configuration |
Designed to fit your production line layout |
Applications
- Food Packaging: Surface decontamination of plastic trays, pouches, and containers
- Bulk Dried Fruits: Sterilization of raisins, apricots, mangoes, and banana chips
- Nuts & Seeds: Microbial reduction on nut and seed surfaces
- Other Dry Food Products: System can be customized for herbs, spices, and grains
Customization Options
Customization is central to our design philosophy. We offer extensive options to ensure the system meets your exact needs:
- Tailored UV Dosage: Adjusting conveyor speed and UV intensity for specific products
- Modular Tunnel Design: Sterilization chamber length and lamp configuration can be customized
- Specific Conveyor Solutions: Different belt types and widths available as customized options
- Integration Services: Machine can be customized to interface with existing equipment
Key Features
- Chemical-Free Sterilization: Clean, residue-free alternative to chemical sanitizers
- High Germicidal Efficiency: Effective against broad spectrum of microorganisms
- User-Friendly PLC Control: Simplifies operation and allows saving customized sterilization recipes
- Robust Construction: Built with food-grade stainless steel for durability and easy cleaning
- Energy-Efficient Operation: Features high-output, long-life UV-C lamps
Support and Services
- Installation & Commissioning: On-site setup and calibration by expert engineers
- Comprehensive Training: In-depth training for operators on machine use and safety
- Dedicated Technical Support: Remote and on-site troubleshooting and assistance
- UV Lamp Replacement Service: Guaranteed supply of genuine, high-performance UV-C lamps
Packing and Shipping
- Packing: Securely crated in export-standard wooden case for maximum protection
- Shipping: Worldwide shipping with terms (FOB, CIF) customized based on location and requirements
Frequently Asked Questions
Q: What is the effectiveness of UV-C on different dried fruits?
A: UV-C is highly effective on most dried fruits. The required dosage can be customized by adjusting exposure time and intensity to account for surface texture and microbial load.
Q: Can this machine handle both packaged goods and loose products?
A: Yes, the conveyor system and UV chamber are designed to be customized for both scenarios, ensuring optimal exposure for all product types.
Q: How is the UV dosage controlled for different products?
A: The UV dosage is controlled by adjusting the conveyor speed and lamp intensity through the PLC, allowing for fully customized settings for each product.
Q: What technical support is available after purchase?
A: We provide comprehensive support, including installation, training, and ongoing technical assistance to ensure your machine operates at peak performance.