Customized Automatic Ultrasonic Cleaning Machine, Fixed-Point Spraying, Ultrasonic Cleaning, Drying

Product positioning
Designed for the customized cleaning needs of high-precision workpieces, it integrates three core modules: five-axis linkage fixed-point spraying, multi-frequency ultrasonic coupled cleaning, and modular drying system, and supports full-scale cleaning and drying from micron-level precision electronic components (such as MEMS sensors) to large mechanical parts (such as automobile engine blocks). With 128 configurable parameters (spray angle/ultrasonic power/drying curve), it achieves 99.97% contaminant removal rate and 0.01mm cleaning blind spot control, meeting the stringent cleanliness standards of high-end manufacturing fields such as aerospace, electronic semiconductors, and medical equipment. Customized control platform for the whole process
3D process modeling system
It supports the import of 3D models of workpieces (STEP/IGES format) and automatically generates spray paths and ultrasonic power distribution schemes
Process recipe library: store 200 sets of customized processes (including spray trajectory coordinates, ultrasonic timing curves, drying gradient parameters)
Human-computer interface
15-inch industrial-grade touchscreen (resolution 1920×1080), support gesture zoom to view real-time cleaning screen (1080P HD camera)
Remote control module: 4G/Wi-Fi to monitor device status (error <2 seconds), support mobile phone parameter fine-tuning (accuracy ±1%)
Data traceability and quality control
PDF report with cleaning pressure curve, ultrasonic power spectrum, drying weight difference per batch, and traceability (5 years storage cycle)
Seamless integration with MES system: Real-time upload of SPC data via OPC UA protocol, improving yield analysis efficiency by 60%
Customized adaptation solutions
1. The size of the workpiece is flexible and compatible
Small workpiece (≤ 50 mm): Polyimide basket as standard (bore diameter 0.5 mm) Profiling fixture (positioning accuracy ±0.05mm)
Large workpiece (≥ 1000mm): Customized gantry spray mechanism (stroke 3000mm) Adjustable support bracket (load ≤ 500kg