Packaging: Wooden case, wooden frame, stretch film. Dimensions: 8M*2.2M*2M
Cleaning temperature :
60℃-100℃
Name :
Medical Ultrasonic Cleaner
Gross Weight :
5000KG
Operation bit :
7 paragraphs
Model :
JTM-6000TGS
Overall dimensions of the machine :
8M*2.2M*2M
Ultrasonic power :
120KW
Description
Product Features: Medical Device Through-Type Cleaning & Drying System with Mesh Conveyor
Medical-Grade Through-Type Processing Architecture Constructed with 316L stainless steel (Ra ≤0.8μm surface finish) for all wetted zones, the system features a continuous mesh conveyor design (perforated 1-5mm aperture, customizable) to enable inline processing of medical devices—from small forceps to large surgical trays. The through-type layout eliminates manual handling, reducing contamination risks and aligning with ISO 13485 and GMP requirements for medical device reprocessing.
Tri-Stage Precision Cleaning-Drying Integration
High-Pressure Spray Rinsing: Equipped with multi-axis adjustable spray manifolds (0.3-1.2MPa pressure range) and fan-jet nozzles, delivering targeted rinsing to lumens, crevices, and articulating joints. Removes 99.9% of biological residues (blood, tissue) and detergent traces, validated via ATP testing (<10 RLU).
Air Knife Dehydration: Dual counter-rotating air knives (air velocity 80-120m/s, 0.5-1.0bar pressure) with stainless steel blades expel surface moisture without mechanical contact, preventing water spotting on polished or mirrored device surfaces—a critical feature for optical surgical instruments.
Class 8 Cleanroom Hot Air Drying: Integrates H13 HEPA-filtered airflow, PID-controlled heating (50-80℃), and turbulent air circulation. Achieves <0.1% residual moisture and ≤3520 particles/m³ (≥0.5μm), complying with USP <1072> standards for sterile processing.
Adaptive Mesh Conveyor System The frequency-inverter-driven mesh conveyor (speed 0.5-5m/min) includes adjustable side guides and a 60kg/m² load capacity, accommodating diverse device geometries. A self-cleaning ultrasonic module for the mesh (28kHz frequency) prevents debris buildup, reducing maintenance downtime by 40% compared to conventional belt systems.
Hygienic & Validation-Ready Design
Sloped chamber floors (≥7°) ensure complete drainage; welded seams eliminate crevices where bacteria could harbor.
PLC-based control system with 3-year data logging (spray pressure, air knife velocity, drying temp) supports ASTM E2309 cleaning validation protocols.
Integrated CIP (Clean-In-Place) ports enable automated sanitization of internal surfaces, reducing manual cleaning time by 60%.
Energy-Optimized Performance Heat recovery from the drying chamber preheats inlet air, cutting energy consumption by 25%. The air knife system uses a variable-speed blower, reducing compressed air usage by 30% versus traditional blow-off designs—ideal for high-volume medical device manufacturing facilities.
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Medical Device Through-Type Mesh Conveyor Cleaning & Drying System – Spray Rinsing + Air Knife Dehydration + Hot Air Drying