Non-Magnetic Carbide Ejector Pin Guide Bushing
WC-Ni Alloy Precision Mold Guide for Injection Molding
Product Overview
In high-precision injection molding, ejector pin guide bushings ensure smooth ejection, maintain part quality, and extend mold life. For magnetic-sensitive materials or EMI-sensitive environments, standard steel bushings risk magnetic contamination and premature wear.
Our Non-Magnetic Carbide Ejector Pin Guide Bushings solve these challenges using specialized WC-Ni (Tungsten Carbide-Nickel) alloy, delivering absolute magnetic neutrality, exceptional wear resistance, and micron-level precision.
Core Technology & Design Advantages
- Guaranteed Non-Magnetic Performance (µ < 1.002) - Nickel-based binder eliminates ferromagnetic elements, ensuring zero magnetic attraction and no interference with sensitive magnetic fields
- Exceptional Wear Resistance - 90-92 HRA hardness provides 50-100x longer life than tool steel, reducing maintenance and total cost of ownership
- Superior Surface Finish - Mirror finishes down to Ra 0.1-0.2 μm minimize friction and particle generation
- Optimized Ejector Pin Support - Precision-matched clearances (0.005-0.015mm) and balanced wall thickness prevent pin deflection and failure
Technical Specifications
| Parameter |
Standard Capability |
High-Precision Option |
| Material |
WC-Ni Non-Magnetic Alloy |
Multiple grades for wear/corrosion balance |
| Hardness |
90-92 HRA |
Consistent throughout |
| Inner Diameter (ID) Range |
Φ1 mm - Φ50 mm |
Custom sizes available |
| ID Tolerance |
H6 / h6 (±0.004 mm) |
H4 / h4 (±0.002 mm) or tighter |
| Outer Diameter (OD) Tolerance |
g6 / h6 (±0.004 mm) |
Custom fit per mold base |
| Concentricity (ID to OD) |
≤ 0.005 mm |
≤ 0.003 mm |
| Surface Finish (Bore) |
Ra 0.4 μm (Ground) |
Ra 0.1-0.2 μm (Lapped/Polished) |
| Special Features |
Lubrication grooves, flanges, stepped ODs, headless styles available |
Performance Comparison
| Property |
Non-Magnetic Carbide Bushing |
Hardened Steel Bushing (SKD61) |
Standard Carbide Bushing (WC-Co) |
| Magnetic Permeability |
< 1.002 (Non-Magnetic) |
> 100 (Highly Magnetic) |
1.5-2.0 (Magnetic) |
| Hardness |
90-92 HRA |
50-55 HRC |
90-92 HRA |
| Wear Life |
Millions of cycles |
Moderate |
Exceptional |
| Corrosion Resistance |
Excellent (Ni binder) |
Good |
Good |
| Thermal Conductivity |
High (similar to BeCu) |
Moderate |
High |
| Ideal Application |
Medical, electronics, ferrite molding |
General purpose |
Not for magnetic-sensitive uses |
Critical Functions in Mold Guiding
- Connect and align ejector plates with mold base for accurate pin alignment
- Maintain optimal pin-to-bushing clearance to prevent binding or excessive wear
- Withstand lateral forces that cause pin deflection, bending, or breakage
- Extend mold life by reducing wear on ejector pins and mold plates
Target Applications & Industries
| Industry |
Application |
Benefits |
| Medical Device Molding |
Syringe components, implantable parts, diagnostic consumables |
Zero magnetic contamination, cleanroom compatibility, corrosion resistance |
| Magnetic Material Molding |
Ferrite cores, magnetic polymer components, bonded magnets |
Absolute non-magnetic property prevents material magnetization |
| Electronics & Connectors |
Precision connectors, micro-switches, sensor housings |
Wear resistance for glass-filled materials, consistent ejection |
| Optical Component Molding |
Lens holders, light guides, precision optical parts |
Mirror-finished bore prevents scoring and particle generation |
| High-Volume Precision Parts |
Automotive electronics, consumer goods |
Extended tool life reduces maintenance downtime |
Material Options & Customization
| Grade |
Ni (wt%) |
Density (g/cm³) |
Hardness (HRA) |
Application |
| XN100 |
6.5-7.5 |
14.5-14.8 |
88.5-91.0 |
General-purpose, corrosion-resistant |
| XN101 |
6.5-7.5 |
14.5-14.8 |
88.5-91.0 |
Higher strength, wear-resistant |
| XN300 |
10.0-11.0 |
14.2-14.6 |
86.5-89.5 |
Maximum toughness |
| XN301 |
10.0-11.0 |
14.2-14.6 |
86.5-89.5 |
High toughness + wear resistance |
Ready to Upgrade Your Mold's Performance with Non-Magnetic Carbide Guide Bushings?
Contact us today for a technical consultation or a customized quotation.