Specifications
Brand Name :
YUHONG
Model Number :
AIR COOLER HEAT EXCHANGER
Certification :
API 661, ASME, ISO 1370, PED
Place of Origin :
China
MOQ :
1 set
Price :
negotiable
Payment Terms :
L/C,T/T
Supply Ability :
depends on client's request
Delivery Time :
80-150 days
Packaging Details :
Sea Worthy Package
Cooling Type :
Engine Oil Cooler, Air Cooler, Radiator
Application :
Power Plants, Chemical Industry, HVAC, Petrochemical
Description

Efficient cooling is critical for the safety, reliability, and profitability of your industrial operations. Our advanced Air Cooled Heat Exchangers (ACHEs) deliver excellent performance while dramatically reducing water consumption and environmental impact. Designed for the most demanding applications, our air coolers are built to maximize uptime and minimize total cost of ownership.

Comparative Analysis: Air Cooling vs. Water Cooling

The data clearly demonstrates why leading industries are shifting to air cooling technology:



Feature Our Air Cooler Traditional Water-Cooling System
Water Usage Minimal (Only for optional spray system) Substantial (Constant evaporation & blowdown losses)
Environmental Compliance Superior - No thermal pollution, no chemical discharge Challenging - Requires wastewater treatment permits
Operating Costs Lower - Mainly electrical for fans, no water treatment Higher - Combined pump/fan energy plus chemical costs
Maintenance Requirements Simplified - Focus on mechanical components Complex - Fighting scale, corrosion, biological growth
Footprint & Installation Flexible - Can be located near process equipment Restricted - Needs water source and tower placement
Climate Sensitivity Predictable dry-bulb temperature dependence Variable wet-bulb temperature dependence
Lifecycle Reliability Proven - 20+ years with proper maintenance Variable - Corrosion and scaling reduce efficiency over time

Core Components Engineered for Reliability

Our air coolers are precision-engineered systems where every component is optimized for performance and durability:



Component Key Features & Benefits
1. Tube Bundle - High-efficiency finned tubes (G-fin, L-fin, extruded)
- Multiple material options (CS, SS, duplex, admiralty)
- Optimized tube pitch and row arrangement for maximum heat transfer
2. Fans & Drive System - Aerodynamically optimized fiberglass or aluminum blades
- Energy-efficient IE3/IE4 motors with VFD options
- Precision gearboxes or direct drives for smooth operation
3. Structure & Plenum - Galvanized or painted carbon steel framework
- Designed for seismic and wind loads per API 661
- Optimized air distribution for uniform cooling
4. Louvers & Controls - Motorized or manual adjustable louvers
- Automated control systems for temperature regulation
- Winterization packages for freeze protection
5. Optional Enhancements - Spray/evaporative cooling systems for hot climates
- Hot air recirculation systems for cold weather
- Noise attenuation packages for sensitive areas

Performance That Delivers Results

Our air coolers are engineered to provide:

1. Energy Efficiency

  • Variable frequency drives optimize fan speed to match cooling demand

  • Aerodynamic fan designs reduce power consumption by 15-25%

  • Intelligent controls minimize energy use during off-peak conditions

2. Operational Flexibility

  • Modular designs allow for easy capacity expansion

  • Multiple bundle configurations (forced draft, induced draft, A-frame)

  • Customizable for specific process requirements and space constraints

3. Reduced Environmental Impact

  • Eliminate water consumption from cooling operations

  • Minimize chemical usage and wastewater generation

  • Lower carbon footprint through reduced energy consumption

Industry Applications

We provide solutions for diverse cooling challenges:

Oil & Gas

  • Gas compressor aftercooling (up to 200 bar)

  • Process fluid cooling in refineries

  • LNG plant intermediate cooling

Power Generation

  • Hydrogen cooling in power plants

  • Lubrication oil cooling for turbines

  • Air compressor aftercooling

Chemical Processing

  • Reactor effluent cooling

  • Distillation column condensers

  • Solvent recovery systems

Our Engineering Difference

What sets our air coolers apart:

1. Advanced Thermal Design

  • Proprietary software for precise performance prediction

  • Airside and tubeside optimization for each application

  • Consideration of site-specific ambient conditions

2. Quality Manufacturing

  • ASME and PED compliance

  • Advanced fin attachment technology

  • Comprehensive testing before shipment

3. Global Support

  • Engineering centers worldwide

  • Local service and spare parts availability

  • 24/7 technical support for critical operations

Tangible Business Benefits

For Plant Managers:

  • Reduce water-related operational costs by 60-80%

  • Minimize unplanned downtime from cooling system failures

  • Extend equipment life with reliable temperature control

For Sustainability Officers:

  • Achieve water conservation targets

  • Reduce environmental permit complexity

  • Support corporate ESG initiatives

For Financial Controllers:

  • Predictable operating expenses

  • Lower total cost of ownership

  • Faster return on investment (typically 2-3 years)

Technical Specifications



Parameter Range
Heat Duty 100 kW to 100 MW
Air Flow 50 to 2,000 m³/sec
Design Pressure Vacuum to 200 bar
Design Temperature -50°C to +400°C
Tube Materials Carbon Steel, Stainless Steel, Duplex, Titanium
Fin Materials Aluminum, Carbon Steel, Stainless Steel
Standards API 661, ASME, ISO 13706, PED

Next Steps

Ready to explore how air cooling can transform your operations?

  1. Request a Feasibility Study - Our engineers will analyze your specific application

  2. Download Case Studies - See how similar operations achieved savings

  3. Schedule a Site Assessment - Get a customized solution for your facility

  4. Calculate Your Savings - Use our online ROI calculator

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Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption

Ask Latest Price
Brand Name :
YUHONG
Model Number :
AIR COOLER HEAT EXCHANGER
Certification :
API 661, ASME, ISO 1370, PED
Place of Origin :
China
MOQ :
1 set
Price :
negotiable
Contact Supplier
Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption
Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption
Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption
Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption

YUHONG HOLDING GROUP CO., LTD

Verified Supplier
2 Years
ningbo
Since 1990
Business Type :
Manufacturer, Exporter, Trading Company, Seller
Total Annual :
50M-75M
Employee Number :
50~850
Certification Level :
Verified Supplier
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