Specifications
Payment Terms :
L/C,T/T
Tube :
ASME SA-213 Grade TP316L
Tubesheet :
ASME SA-516 Grade 70
Brand Name :
YUHONG
Model Number :
FLOATING HEAD TYPE
MOQ :
1Set
Delivery Time :
100-120DAYS
Support :
SA516 GR.60
Packaging Details :
Ply-wooden Case /Iron Case/ Bundle with plastic Cap
Baffle :
ASME SA-516 Grade 70
Place of Origin :
China
Price :
10,000-500,000 USD
Shell :
ASME SA-516 / SA-106
Supply Ability :
10SETS/MONTHS
Code :
ASME Sec. VIII Div. 1 / TEMA Class BKU
Certification :
ASME SEC. VIII DIV.1 ED.2010&TEMA "R" ED.2007
Description
ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger

ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger

Reboiler kettle-type shell and tube heat exchanger designed for CO₂ removal plants in direct reduced iron (DRI) facilities. Manufactured as an ASME Section VIII Division 1 stamped TEMA heat exchanger, the shell side processes MDEA stripping solution while low-pressure steam flows through the tube side. The unit features an expanded kettle shell cross-section (1,649 mm ID / 2,730 mm ID) with an internal overflow weir plate to facilitate vapor-liquid separation across a 670 m² active heating surface.

Note: High-density finned tube bundle configurations can be integrated into specialized gas-phase recovery circuits requiring enlarged external heat transfer surface areas.
Core Components & Material Specifications
Component Part Material Grade / Standard Specification ASME / ASTM Code
Pressure Shell & Transition Cone SA-516 Grade 70 Carbon Steel Plate / SA-106 Grade B Pipe ASME SA-516 / SA-106
Channel / Channel Cover SA-516 Grade 70 Carbon Steel Plate ASME SA-516 Grade 70
U-Bend Heat Transfer Tubes SA-213 TP316L Seamless Stainless Steel (25.4 mm OD x 2.11 mm MW) ASME SA-213 Grade TP316L
Stationary Tubesheet SA-516 Grade 70 Carbon Steel Plate with SS 316L Overlay ASME SA-516 / SA-240
Baffles & Support Plates Carbon Steel / SS 304 Baffle Structural Supports ASME Sec. II / TEMA Class BKU
External Bolting (Studs / Nuts) SA-193 Grade B7 Galvanized Studs / SA-194 Grade 2H Nuts ASME SA-193 / SA-194
Internal Gaskets Double Jacketed Metal Gasket SS 304 with Flexible Graphite Fill ASME B16.20
Process Nozzles & Flanges Carbon Steel SA-105 / SA-106 Grade B (NPS 18, 24, 30) ASME B16.5 / ASME B16.47
Core Technical & Fabrication Features
  • ASME Code Stamped Kettle Construction: Built to ASME Section VIII Division 1 and TEMA Class BKU specifications, featuring an asymmetrical kettle shell geometry to accommodate phase-change vapor disengagement.
  • U-Tube Matrix Layout: Incorporates 25.4 mm OD SA-213 TP316L seamless tubes bent into a U-tube configuration to allow unrestricted thermal expansion during thermal cycles.
  • Internal Weir Plate Disengagement: Integrates a full-height internal overflow weir plate dividing the boiling zone from the liquid draw-off compartment.
  • Tube-to-Tubesheet Joints: Tubes are expanded and strength-welded to the SS 316L cladded face of the SA-516 Grade 70 tubesheet.
  • Post-Weld Heat Treatment (PWHT): Shell-side carbon steel pressure-retaining weldments undergo stress relief heat treatment per ASME Section VIII Division 1 rules.
Quality Assurance & Testing Specifications
  • Radiographic Examination (RT): Spot radiographic testing (RT-3 / ASME UW-11) conducted on longitudinal and circumferential main shell seam welds.
  • Liquid Penetrant Examination (PT): 100% liquid penetrant testing executed on tube-to-tubesheet strength welds and SS 316L overlay surfaces.
  • Hydrostatic Pressure Test: Shop hydrostatic pressure test performed in horizontal position at 10.5 bar(g) on the tube side and 5.3 bar(g) on the shell side using treated water.
  • Surface Preparation & Coating: External carbon steel surfaces blast cleaned to ISO 8501-1 Sa 2.5 (Near-White Metal) and coated with high-temperature primer and topcoat.
  • Material Certification: All pressure-retaining components, flanges, and structural attachments furnished with EN 10204 Type 3.1 material test certificates.
International Logistics & Market Support
  • Internal Nitrogen Purge: Shell and tube chambers thoroughly dried after hydrotest and sealed with a positive pressure nitrogen blanket for overseas transit.
  • Structural Support Saddle Interface: Outfitted with dual heavy-duty steel saddles featuring 12.7 mm base plates, sliding slots (38×76 mm), and 3 mm SS 304 isolation plates under sliding pads.
  • Export Compliance Documentation: Delivered with ASME Form U-1A Manufacturer's Data Report, complete MTR dossiers per EN 10204 3.1, NDE inspection logs, and pre-cleared documentation for North African and Middle Eastern customs release.
ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger
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ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger

Ask Latest Price
Payment Terms :
L/C,T/T
Tube :
ASME SA-213 Grade TP316L
Tubesheet :
ASME SA-516 Grade 70
Brand Name :
YUHONG
Model Number :
FLOATING HEAD TYPE
MOQ :
1Set
Contact Supplier
ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger
ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger
ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger
ASME Section VIII Div. 1 TEMA Class BKU Heat Exchanger Shell and Tube Heat Exchanger

YUHONG HOLDING GROUP CO., LTD

Verified Supplier
2 Years
ningbo
Since 1990
Business Type :
Manufacturer, Exporter, Trading Company, Seller
Total Annual :
50M-75M
Employee Number :
50~850
Certification Level :
Verified Supplier
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