500kg Welding Positioner with 245mm Hold Diameter
This 500kg welding positioner with 245mm center through-hole is designed for tube flanges and tee elbow welding applications. Equipped with a pipe support, it enables efficient flipping and welding of longer pipes.
Welding positioners serve as intelligent assistants in pipework welding, simplifying complex positions by precisely moving and rotating workpieces. This significantly enhances welding efficiency, quality, and safety. The pneumatic or manual welding torch holder is compatible with gas shielded welding machines, TIG welding machines, and laser welding machines, improving both manual and automated welding operations.
Performance Advantages
| Feature |
Performance |
| Achieving "ship-shaped welding" improves weld quality |
Transforms difficult vertical or overhead welding positions into flat or "boat-shaped" positions by tilting and rotating the workpiece. This simplifies welder operation and significantly improves weld formation and internal quality, such as converting flange fillet welds into boat-shaped welds. |
| 360° continuous rotation ensures uniform weld seam |
Drives pipes, flanges, or tees in continuous 360° rotation while the welding torch remains fixed in optimal position. This enables uniform circumferential welding with consistent width and depth. Rotational speed is steplessly adjustable via frequency converter to meet various process requirements. |
| Precise clamping and positioning ensure assembly accuracy |
Equipped with three-jaw self-centering chuck, roller supports, or clamping mechanisms for rapid and accurate centering of pipes, flanges, and tees. Maintains positional accuracy during welding, preventing quality issues from workpiece movement. Adjustable roller supports and pneumatic clamping enhance automation and precision. |
| Improving production efficiency and reducing labor intensity |
Eliminates heavy physical labor of position changes and workpiece movement. Supports faster welding speeds and integration with welding manipulators and robots to form automated welding centers with one-button operation, significantly reducing welding time. |
Technical Specifications
| Model |
BWJ-500 |
| Loading Capacity |
500 kg |
| Eccentricity |
150mm/200mm |
| Turntable Diameter |
700mm/1000mm |
| Rotating Speed |
0.1-1 rpm |
| Tilting Angle |
0-90° |
| Tilt Mode |
Electric |
| Motor |
375W |
| Control Mode |
CNC Type Welding Positioner |
