Specifications
Supply Ability :
Complete production supply chain, supply on time, and meet quality standards
Equipmenttype :
Smelting Furnace
Brand Name :
Shaanxi Chengda
Maximum Discharge Angle :
Forward 35°
Model Number :
Negotiate based on equipment processing capacity
Type :
DC melting furnace
MOQ :
1 unit
Delivery Time :
2 months
Warrantyperiod :
12 months
Payment Terms :
L/C,T/T,Western Union
Operatingtemperature :
1600-1800°C
Durability :
Long-lasting
Price :
The price will be negotiated based on the technical requirements and supply scope of Party A
Powersource :
Electric Arc
Controlsystem :
PLC-based control panel
Data Analysis :
Accurate
Certification :
ISO 9001
Packaging Details :
Discuss according to the specific requirements of Party A
Place of Origin :
China
Subcategory :
Ferroalloy equipment
Description

1. Product Overview

The High-Efficiency Submerged Arc Furnace (SAF) Series is a new-generation energy-saving electric smelting equipment independently optimized for global metallurgy, chemical and mineral processing industries. Adopting sealed furnace body design, intelligent electrode control system and high thermal conductivity lining technology, this series of furnaces effectively reduces power consumption, improves smelting efficiency and lowers flue gas emission. It is the core preferred equipment for large-scale, high-yield and low-consumption production of ferroalloys, industrial silicon, calcium carbide and other raw materials. All models support customized design to adapt to different production capacities and raw material smelting requirements.

2. Core Advantages

  • Ultra-low Energy Consumption & High Efficiency: Optimized arc submerged smelting structure and self-heat preservation lining greatly reduce invalid heat loss. Compared with traditional furnaces, the unit power consumption is reduced by 8%-15%, and the metal recovery rate is increased to over 98%, realizing high-efficiency and energy-saving continuous production.
  • Stable & Intelligent Operation: Equipped with full-automatic PLC intelligent control system, it realizes precise lifting, positioning and current/voltage adjustment of electrodes. The whole production process is automatically monitored with stable arc power, less material splash and extremely low failure rate, reducing manual operation errors and labor costs.
  • Environmentally Friendly & Low Emission: Adopts fully closed/semi-closed low hood sealing structure, which effectively collects flue gas and dust. It supports matching flue gas waste heat recovery and dust removal systems, meeting EU and international environmental protection emission standards, and solving the environmental pressure of factory production.
  • Durable & Low Maintenance Cost: The furnace body adopts thickened steel plate and high-temperature resistant refractory lining, with an autogenous freeze layer formed on the lining hot face to reduce erosion. Core components such as electrodes and hydraulic systems are made of high-quality materials, with long service life and low later maintenance and replacement costs.
  • Strong Compatibility & Customization: Wide coverage of model specifications, adaptable to smelting of various raw materials including ferrosilicon, ferrochrome, ferromanganese, industrial silicon, calcium carbide, titanium slag and silicon carbide. Supports non-standard customization of furnace capacity, voltage grade and structural form.

3. Wide Application Scope

Widely used in ferroalloy smelting, chemical raw material production, non-ferrous metal smelting and new material industries. Suitable for mass production of ferrosilicon, ferrochrome, silicomanganese, nickel iron, industrial silicon, calcium carbide, yellow phosphorus, titanium slag and other products, serving metallurgical factories, chemical plants and mineral processing enterprises worldwide.

4. Complete Technical Parameters

Item
Technical Specifications
Rated Capacity
5000KVA - 45000KVA (customizable 33MVA - 81MVA large-scale models)
Furnace Type
Fully Closed / Semi-Closed Low Hood Submerged Arc Furnace
Electrode System
3-electrode / 6-electrode AC system, fully automatic hydraulic lifting control
Secondary Voltage
120V - 230V (adjustable according to raw materials)
Secondary Current
30000A - 85000A
Electrode Working Stroke
1200mm - 1400mm
Smelting Recovery Rate
≥98%
Energy Saving Rate
8% - 15% compared with traditional furnaces
Control System
PLC full intelligent automatic control, real-time data monitoring
Cooling Mode
Furnace shell water spray cooling + bottom forced air cooling
Applicable Materials
Ferrosilicon, ferrochrome, silicomanganese, industrial silicon, calcium carbide, titanium slag, silicon carbide, etc.
Operation Mode
24-hour continuous stable production

5. Standard Configuration

  • Furnace body & high-temperature resistant refractory lining
  • Intelligent PLC electric control cabinet & automatic adjustment system
  • High-performance electrode & hydraulic lifting device
  • Circulating water cooling system
  • Sealed flue gas collection hood & dust removal interface
  • Complete set of power distribution and safety protection devices

6. After-sales & Service Guarantee

  • Customized Solution: Provide one-stop personalized design according to customer's output, raw material characteristics and factory site conditions.
  • Global Technical Support: Provide overseas door-to-door installation, commissioning and operation training services.
  • Warranty Service: Core equipment enjoys 1-year warranty, lifelong maintenance and technical consultation.
  • Spare Parts Supply: Sufficient spare parts inventory ensures fast delivery and reduces production downtime.
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High-Efficiency Submerged Arc Furnace Series

Ask Latest Price
Supply Ability :
Complete production supply chain, supply on time, and meet quality standards
Equipmenttype :
Smelting Furnace
Brand Name :
Shaanxi Chengda
Maximum Discharge Angle :
Forward 35°
Model Number :
Negotiate based on equipment processing capacity
Type :
DC melting furnace
Contact Supplier
High-Efficiency Submerged Arc Furnace Series

Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.

Verified Supplier
3 Years
Shaanxi
Since 2003
Business Type :
Manufacturer, Distributor/Wholesaler, Importer, Exporter, Trading Company, Seller
Total Annual :
10millionUSD-10million
Employee Number :
>139
Certification Level :
Verified Supplier
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