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6 Axis Robot Tandem Stamping Press Line Automation 380V 50Hz 3 phase
6 Axis Robot Tandem Stamping Press Line Automation 380V 50Hz 3 phase
Specifications
Controlsystem :
PLC with touch screen interface
Materialcompatibility :
Steel, Aluminum, Copper
Robottype :
6-axis industrial robot
Footprint :
10m x 5m
Coolingsystem :
Water cooling system
Safetyfeatures :
Light curtains, Emergency stop buttons
Cycletime :
5-10 seconds per stroke
Automationlevel :
Fully automated
Productname :
High Tonnage Robotic Stamping Line
Precision :
±0.1 mm
Lubricationsystem :
Automatic centralized lubrication
Tonnagecapacity :
1000-3000 tons
Installationtime :
4-6 weeks
Maxsheetsize :
2000mm x 1500mm
Powersupply :
380V, 50Hz, 3-phase
Place of Origin :
China
Brand Name :
Qicheng
MOQ :
1
Price :
Negotiable
Packaging Details :
Standard packaging
Delivery Time :
60 days
Payment Terms :
TT/LC
Description
6 Axis Robot Tandem Stamping Line Automation
In a 6-Axis Robot Tandem Stamping Line, the integration of multi-axis freedom with sequential press operations represents the highest level of "Flexible Mass Production." Zhejiang Qicheng Intelligent Technology leverages the full kinematic potential of ABB 6-axis robotics to eliminate the dead time between presses, transforming a series of individual machines into a continuous, high-speed manufacturing flow. By moving beyond the linear constraints of traditional 2D or 3D transfers, our 6-axis tandem lines allow for complex part manipulation—such as mid-air flipping and precision re-orientation—directly within the transfer cycle.
6-Axis Tandem System Performance Matrix
Our 6-axis architecture provides a "Spatial Advantage" that directly translates to higher Strokes Per Minute (SPM) and lower tooling costs.
Metric Linear / 3-Axis Transfer Qicheng 6-Axis Tandem Line
Path Versatility Straight Line / Fixed Arc Complex 3D Spatial Trajectories
Part Manipulation Requires standalone turnover stations Integrated Mid-Air Flipping/Tilting
Die Accessibility Limited by horizontal bar "Deep-Reach" capability for complex dies
Changeover Agility Mechanical Adjustment Required Software-Defined (Instant) Setup
Positioning Accuracy ±0.15mm ±0.05mm (Repeatable)
Technical Pillars of 6-Axis Tandem Automation
  • Kinematic Path Smoothing (QuickMove™)
    Utilizing ABB's QuickMove™ and TrueMove™ technologies, we optimize the robot's secondary and tertiary axes to "whip" the part between presses. This minimizes the inertia-induced vibration of the sheet metal, allowing for higher acceleration and deceleration rates without risking part slippage or surface deformation.
  • Integrated Orientation Control (IOC)
    Many automotive and appliance parts require a change in orientation (e.g., a 90° rotation) between the drawing and trimming stages. Our 6-axis robots perform this rotation during the "flight" from Press A to Press B. This eliminates the need for expensive, floor-space-consuming turnover units, simplifying the entire line layout.
  • Master-Slave "Interlock" Synchronization
    We treat the entire tandem line as a single heartbeat. The 6-axis robots are electronically geared to the press's encoder. As the press ram begins its upward stroke, the robot calculates the optimal entry angle, entering the die area with sub-millimeter clearance to achieve a "Continuous Flow" state at 12-15 SPM.
  • Vibration-Isolated Precision Bases
    High-tonnage tandem lines generate massive seismic shocks. Qicheng's engineering team designs custom Active-Dampened Pedestals. These heavy-duty steel structures use high-density polymer filling to isolate the robot from press-induced harmonics, protecting the high-resolution 6-axis encoders from signal noise and mechanical wear.
Key Solution Highlights
  • Automated End-of-Arm Tooling (EOAT) Exchange: Integrated tool-change stations where the 6-axis robot autonomously swaps its gripper for a new part number, fully synchronized with the press's Quick Die Change (QDC) sequence.
  • Digital Twin Pre-Validation: We utilize RobotStudio® to simulate the entire 6-axis path against the 3D die geometry. This ensures 100% collision-free operation and validates cycle times before the physical equipment is even shipped.
  • Adaptive Force Control: For delicate materials like aluminum or thin-gauge stainless steel, the robot's 6th axis utilizes force-feedback to "sense" the placement, ensuring the blank is seated perfectly against the die pins without excessive impact.
Industry Q&A (6-Axis Strategic Focus)
How does a 6-axis robot improve the "Die-Life" compared to a linear transfer?
Linear transfers often "drop" or "push" parts into place, causing micro-wear on the die surface over time. A 6-axis robot provides a "Soft-Placement" trajectory. It places the part with zero vertical impact and then retracts along a precise vector, minimizing the friction between the part and the die walls, which can extend die life by up to 25%.
Can we run different parts on Press 1 and Press 2 simultaneously in a tandem line?
Yes. This is known as "Asynchronous Tandem Processing." Our control logic allows each 6-axis robot to operate independently if required, enabling you to run two separate small-batch jobs on the same physical line to maximize machine utilization.
What happens if there is a power surge? How do the 6-axis robots recover without crashing into the dies?
We implement SafeMove™ Absolute Positioning. Every robot axis is equipped with redundant encoders and a battery-backed memory. In the event of a power failure, the robots maintain their exact spatial coordinates. Upon restart, they execute a "Safe-Extraction" routine to move out of the die area before production resumes.
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6 Axis Robot Tandem Stamping Press Line Automation 380V 50Hz 3 phase

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Product Detail
Controlsystem :
PLC with touch screen interface
Materialcompatibility :
Steel, Aluminum, Copper
Robottype :
6-axis industrial robot
Footprint :
10m x 5m
Coolingsystem :
Water cooling system
Safetyfeatures :
Light curtains, Emergency stop buttons
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6 Axis Robot Tandem Stamping Press Line Automation 380V 50Hz 3 phase

Zhejiang SAS Intelligent Technology Co.,Ltd.

Verified Supplier
2 Years
zhejiang, jiaxing
Since 2017
Business Type :
Manufacturer
Main Products :
Compact Robotic Stamping Line, High Tonnage Robotic Stamping Line, High Tonnage Tandem Press
Total Annual :
>25 million usd
Employee Number :
165~200
Certification Level :
Verified Supplier
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