Integrated ABB Robotic Stamping & Heavy-Duty Tandem Press Automation
Zhejiang Qicheng Intelligent Technology delivers specialized automation solutions for High Tonnage Press Lines (1200T - 2500T+). By integrating world-class ABB 6-axis and 7-axis robotics with proprietary SAS Intelligent Control, we transform traditional tandem lines into high-velocity, data-driven production systems that maximize yield, safety, and long-term mechanical integrity.
Advanced Kinematic Engineering & Synchronization
Our systems utilize ABB StampWare and high-resolution electronic camming to track press crank angle in real-time, creating the optimal "handshake" between robot and press ram.
- Dynamic "Fly-Through" Entry: Robots calculate Safe-Entry Vectors during ram ascent, gaining 1.5 - 2.0 extra Strokes Per Minute (SPM) for maximum asset utilization
- Seismic-Isolated Foundations: Polymer-Filled Seismic Pedestals decouple robots from ground-borne shocks, maintaining consistent repeatability of ±0.05mm over 15-year operational lifespan
High-Inertia Payload & Material Management
Engineered for the extreme physics of Heavy-Duty Metal Forming, where mass-in-motion presents the primary engineering challenge.
- Payload Authority (Up to 800kg): ABB IRB 8700 deployment with TrueMove™ and QuickMove™ algorithms ensures structural stability during high-G maneuvers with large components
- Multi-Material Versatility: Integrated de-stacking stations with Magnetic Fanners, Air-Knife Separators, and Eddy Current Sensors enable seamless switching between materials while protecting Class-A surfaces
SAS Intelligent Ecosystem: Data-Driven Reliability
Our smart factory solutions operate on transparency and predictive logic, eliminating traditional maintenance guesswork.
- Predictive Maintenance (PdM) & SAS Cloud: 24/7 monitoring of motor thermals and gearbox vibration signatures with proactive maintenance alerts for scheduled repairs
- Virtual Commissioning (Digital Twin): ABB RobotStudio® creates 100% accurate Digital Twins to simulate die and pillar geometries, ensuring collision-free startup and accelerated ROI
Global Compliance & Turnkey Accountability
As an Authorized ABB Strategic Partner, we ensure every installation meets the highest global industrial standards.
- Safety Compliance: Full compliance with ISO 10218-1, CE, and UL standards featuring SafeMove Pro for collaborative-speed maintenance zones
- Environmental Ruggedness: IP67-rated Foundry Plus 2 protection against aggressive drawing oils, moisture, and high temperatures
- Single Point of Responsibility: Comprehensive engineering lifecycle management from Finite Element Analysis (FEA) to Site Acceptance Testing (SAT)
Strategic Decision Support
Zhejiang Qicheng Intelligent Technology provides detailed Cycle-Time Simulations and ROI Projections tailored to your specific part geometry and press tonnage. Whether retrofitting existing heavy-duty tandem lines or designing greenfield automated facilities, our team delivers the technical depth required for high-capacity manufacturing excellence.