Grooveless Bearing Disc Spring for Tapered Roller Bearings
Tapered roller bearings serve as critical components in heavy-load mechanical systems including construction equipment (excavator swing bearings), mining machinery (conveyor rollers), and industrial gearboxes, where axial preload management directly impacts operational safety and component longevity.
Key Features & Benefits
- Heavy load uniform preload - Solid annular structure with enhanced wall thickness (3.5-8.0mm) and high radial stiffness (280-450N/mm)
- Uniform load force distribution - ±2% load variance across bearing rollers when multiple thickened discs (4-12 pieces) are parallel-stacked
- Load multiplication with same displacement - Achieving load multiplication ratios of 4.2-6.8x at 1.2mm compression
- Extends bearing service life by 35% compared to conventional spring washers
- Prevents bearing axial play (<0.02mm) and improves assembly stability
Technical Specifications
| Material |
High-strength 60Si2MnA spring steel (0.62%C-2.05%Si-1.05%Mn) |
| Heat Treatment |
870°C quenching + 480°C tempering |
| Hardness |
HRC 47-51 |
| Tensile Strength |
1900MPa |
| Surface Treatment |
Mechanical zinc plating (60-80μm thickness) |
| Surface Hardness |
450HV |
| Corrosion Protection |
1000-hour salt spray resistance per ASTM B117 |
Performance Characteristics
