Mechanical Zinc Plating Bearing Disc Spring: Advanced Wear-Resistant Solution for Heavy-Duty Industrial Bearing Assemblies
Product Overview
Our Mechanical Zinc Plating Bearing Preload Disc Spring is engineered as a specialized wear-resistant solution for demanding industrial environments where bearing assemblies operate under extreme conditions.
Operating Environment
Designed for heavy machinery operating under extreme conditions including:
- High friction environments (coefficient up to 0.6)
- Abrasive particle contamination (up to 200 mg/m³)
- Cyclic loading (10⁵ cycles/hour)
Technical Specifications
| Feature |
Specification |
| Design Types |
Grooved (high-speed up to 8,000 RPM) and Grooveless (static loads up to 1200 kN) |
| Precision |
Tolerance class IT6 with uniform load distribution (±3% variance) |
| Load Efficiency |
4.2x force output at equivalent displacement |
| Surface Treatment |
Mechanical zinc plating (8-12μm thickness, ASTM B633 Type II) |
| Wear Resistance |
Taber abrasion index ≤0.03 mg/cycle |
| Corrosion Protection |
500 hours neutral salt spray per ASTM B117 |
Material & Construction
Constructed from premium alloys with enhanced durability:
- 65Mn alloy with tensile strength 980-1180 MPa
- 60Si2MnA alloy with yield strength ≥1274 MPa
- Shot peening treatment for surface hardness HV 450-500
Performance Advantage: Maintains 95% of initial preload force after 10⁶ fatigue cycles, extending service life by 60% in demanding applications.
Industrial Applications
Ideal for heavy industrial bearings in:
- Dusty forging presses
- Mining conveyor systems
- Construction equipment bearings
- Steel rolling mills
- Cement kilns
- Offshore drilling rigs