HDF Intelligent RGB Optical Sorter
Custom-engineered for pickled cucumbers, it adopts an AI-powered cost-effective RGB camera optical sorting solution. Our self-developed deep learning algorithms continuously refine defect detection performance with new sample data. Boasting outstanding cost performance, units are stocked on hand for short lead times.
Specifications
| Model |
Belt Width (mm) |
Air Nozzle |
Air Pressure (mpa) |
Air Consumption (m³/min) |
Voltage |
Power (kw) |
Dimension (mm) |
Unpacked Weight (kg) |
| HDF2 |
600 |
256 |
0.6-0.8 |
<2.1 |
220V~50/60Hz |
6.6 |
4686×1924×2685 |
1589 |
| HDF4 |
1200 |
512 |
0.6-0.8 |
<4.1 |
220V~50/60Hz |
8.3 |
5087×2524×2685 |
2165 |
| HDF6 |
1800 |
768 |
0.6-0.8 |
<4.1 |
220V~50/60Hz |
11.8 |
4998×2963×2685 |
2419 |
Technical Features
1. Custom Optical Sorting Solution Exclusively for Pickled Cucumbers
- Innovative dual-layer belt sorting system
- Upper primary sorting belt: Efficiently removes all potential surface defects (including partial false rejects)
- Lower secondary sorting belt: Re-inspects rejects from the upper layer to accurately recover qualified products
- High-efficiency waterproof vibratory feeding system: Spreads pickled cucumbers into a single layer to minimize stacking and overlapping
- Food-grade stainless steel frame; sealed sorting chamber and electrical cabinet design, suited to humid, corrosive working conditions in pickled fruit and vegetable processing plants
- Mature and reliable integrated humidity control system for stable long-hour continuous operation
- Modular construction with optional belt widths (600 / 1200 / 1800 mm), compatible with high, medium and low-capacity production lines
2. AI-Enhanced Cost-Effective Optical Sorting System
- In-house AI deep learning algorithms iteratively improve defect identification precision using pickled cucumber sample datasets
- High-resolution RGB color imaging system distinguishes subtle visual discrepancies, fully replacing manual sorting
- High-brightness LED lighting system delivers sharp, consistent imaging unaffected by brine vapor
- Industry-leading precise detection covering all common visual defects of pickled cucumbers:
- Color defects: Yellow discoloration, mold spots, black rot
- Shape defects: Curved malformation, out-of-spec size, breakage, incomplete ends
- Surface damage: Skin abrasions, cracks, indentations, scars, shriveled dry texture
- Impurities & contaminants: Worm holes, vine/stem fragments, clumped soil, weed debris
- Foreign matter: Stones, plastic/rubber scraps, wood chips, metal fragments
3. High-Performance Pneumatic Ejector Rejection System
- Optimized structural design balances durability, ejection speed and air consumption
- Maintains precise rejection and stable operation under high-throughput, high-speed sorting conditions
- Significantly cuts false reject loss, lowering raw material and overall production operating costs
4. 15-Inch Industrial Touchscreen Control System
- Intuitive human-machine interface with one-click switching between Chinese, English and other languages
- One-click recall and switching of pickled cucumber sorting parameters for rapid product changeovers
- Comprehensive remote operation & maintenance support system:
- Remote equipment access and real-time live production monitoring
- Visual dashboard displaying sorting throughput, rejection rate and other performance metrics
- Online remote fault diagnosis by professional engineers
- Step-by-step interactive self-inspection troubleshooting guides