PW Intelligent Optical Sorter
Custom-designed exclusively for quick-frozen corn kernels, featuring superior hygiene and protection grades, supporting high-pressure flushing and disinfection. Equipped with AI-powered ultra HD RGB/MSI combined vision system, its self-developed deep learning algorithms continuously optimize defect identification accuracy via new sample training.
Specifications
| Model |
Belt Width (mm) |
Air Nozzle |
Air Pressure (MPa) |
Air Consumption (L/min) |
Voltage |
Power (kW) |
Dimension (mm) |
Unpacked Weight (kg) |
| PW1 |
300 |
64 |
0.6~0.8 |
<1200 |
220V~ 50/60Hz |
3.2 |
3816×1240×1866 |
672 |
| PW2 |
600 |
128 |
0.6~0.8 |
<2400 |
220V~ 50/60Hz |
3.5 |
4340×1811×2144 |
862 |
| PW4 |
1200 |
256 |
0.6~0.8 |
<3600 |
220V~ 50/60Hz |
4.8 |
4519×2411×2144 |
1120 |
| PW6 |
1800 |
384 |
0.6~0.8 |
<3600 |
220V~ 50/60Hz |
6.8 |
4502×3075×2144 |
1425 |
Technical Features
Custom Sorting Solution for IQF Quick-Frozen Corn Kernels
- Compact single-layer belt sorting structure with fast installation design
- Multiple high-efficiency waterproof vibrating feeders available, customized for diverse IQF corn kernel properties to realize uniform single-layer spreading and minimize material overlapping
- Full food-grade stainless steel body and transmission components; fully sealed sorting chamber and electrical cabinet, resistant to high-pressure water jet cleaning and sterilization
- Quick-detachable belt and round-tube frame design with fewer sanitary dead corners, easy for daily cleaning and maintenance, fully complying with strict food safety standards
- Built-in stable integrated humidity control system for long-term stable operation
- Modular structure with optional belt widths: 1200mm / 1800mm, matching various production capacity requirements
AI-Powered 4-in-1 Intelligent Optical Sorting System
- Independently developed AI deep learning algorithm, realizing iterative optimization of defect recognition with continuous new sample input
- High-resolution RGB color vision plus optional multi-spectrum imaging system, capturing subtle invisible defects beyond human vision
- High-brightness constant LED lighting system ensuring clear and stable imaging effect
Industry-leading Precision Detection Coverage for IQF Corn Kernels
- Color defects: discoloration, mildew spots, rot
- Shape defects: malformation, deformation, oversized/small-sized grains, breakage, incomplete threshing
- Surface damages: scratches, indentations, scars, cracks, shrinkage
- Biological contaminants: insect pests, corn silk/husk residues, corncob fragments, miscellaneous grain residues, soil lumps
- Foreign impurities: stones, plastic & rubber scraps, wood chips
High-performance Pneumatic Ejection System
- Optimized structure design balancing durability, ejection speed and air consumption efficiency
- Maintains accurate ejection and stable performance under high-yield continuous sorting
- Effectively reduce false rejection rate and cut overall operating costs
15-inch Industrial Touch Screen Control System
- User-friendly human-machine interface with multi-language support
- One-click switching of sorting parameters for different products
- Full-range remote intelligent support system
- Remote access and real-time operation monitoring
- Operational performance data dashboard
- Online professional technical diagnosis
- Interactive fault troubleshooting