Specifications
Separation Type :
Solid-liquid filtration
Control system :
PLC and VFD control
Suitable Materials :
Chiral intermediates and fine chemical crystals
Application :
Chiral intermediate crystal recovery
Filtrate Handling :
Mother liquor and solvent recovery
Cake Washing :
Optional low-loss cake washing
MOC :
SS316L or customized alloy
Explosion Proof :
Optional
Price :
contact us
Name :
Bag Lifting Centrifuge
Cleaning Option :
Optional CIP connection
Operation :
Batch
Place of Origin :
PA
Brand Name :
Peony
Certification :
ISO9001&ISO14001,CE
Model Number :
PPBL
MOQ :
1
Packaging Details :
Standard export packings
Delivery Time :
60 days
Payment Terms :
TT,L/C,D/A,D/P,Western Union,MoneyGram
Supply Ability :
30 sets/month
Description
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery
Description

The Bag Lifting Centrifuge is designed for batch recovery, washing, dewatering, and clean discharge of high-value chiral intermediate crystals.

It is suitable for fine chemical and pharmaceutical-intermediate crystallization processes where product loss, mother liquor carryover, cross-contamination risk, and manual cake removal need to be controlled. Instead of scraping the crystal cake from the basket wall, the centrifuge uses an integrated filter bag lifting arrangement to remove the complete cake more cleanly.


Typical Applications
  • Chiral intermediate crystal recovery
  • Fine chemical intermediate separation
  • Pharmaceutical intermediate crystallization
  • Optical active compound dewatering
  • High-value organic crystal washing
  • Mother liquor removal before vacuum drying
  • Crystal recovery after reaction crystallization
  • Purification of specialty chemical crystals
  • Batch production with product-changeover requirements

Chiral Intermediate Crystal Recovery Solution

Peony provides the batch solid-liquid separation section between crystallization and downstream drying or packaging.

Crystallizer → Slurry Holding Tank → Controlled Feed → Bag Lifting Centrifuge → Mother Liquor Collection / Recovery → Optional Cake Washing → Spin Drying → Filter Bag Lifting → Vacuum Dryer / Tray Dryer / Packaging

Peony can provide:

  • Bag lifting centrifuge matched to crystal condition and batch capacity
  • Filter bag material and micron rating selection based on particle size and fines content
  • Controlled slurry feeding for stable cake formation
  • Optional low-loss cake washing to reduce residual mother liquor
  • Separate mother liquor and wash liquor collection for recovery or reuse
  • Cleanable product-contact configuration and optional CIP connection
  • PLC batch control with feeding, washing, drying, and discharge sequences
  • Connection to vacuum dryers, filters, conveyors, and packing systems

How the Bag Lifting Centrifuge Works in Chiral Intermediate Crystal Recovery

1. Controlled Slurry Feeding

Chiral intermediate crystal slurry enters the rotating basket through a controlled feed system.

Stable feeding helps form an even crystal cake and reduces unnecessary crystal breakage.

2. Mother Liquor Separation

Under centrifugal force, mother liquor passes through the filter bag and basket perforations.

The filtrate can be collected for solvent recovery, mother liquor recycle, re-concentration, or further treatment.

3. Crystal Cake Formation

The crystals remain inside the filter bag and gradually form a filter cake.

Filter bag selection is matched to crystal size, fines content, filtrate clarity requirements, and solvent compatibility.

4. Optional Cake Washing and Spin Drying

A controlled wash step can reduce residual mother liquor and soluble impurities. The basket then continues rotating to reduce free liquid in the cake before discharge.

5. Filter Bag Lifting Discharge

After the batch cycle, the full filter bag is lifted for crystal discharge. This avoids manual scraping from the basket wall and helps reduce product retention inside the machine.

Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery


Technical Parameter
Type Diameter (mm) Volume (L) Capacity (kg) Speed (rpm) G-force Power (kw) Weight (kg) Dimension(L*W*H)(mm)
PPBL-155 800 115 155 1500 1008 7.5 1800 1800*1050*1140
PPBL-230 1000 170 230 1200 806 11 2800 2030*1300*1220
PPBL-340 1200 250 340 800 431 11 3200 2300*1500*1350
PPBL-400 1250 280 400 950 631 18.5 4200 2350*1550*1370
PPBL-400-NA 1250 400 540 950 631 22 5000 2350*1550*1520
PPBL-650 1500 500 650 850 607 30 5200 2900*1900*1575
PPBL-650-NA 1500 600 800 850 607 37 5700 2900*1900*1800

Main Advantages in Chiral Intermediate Crystal Recovery

Lower Product Retention

The filter bag contains the crystal cake and supports cleaner removal, reducing valuable product left inside the basket.

Reduced Manual Scraping

Bag lifting discharge reduces the need for manual cake scraping, improving handling efficiency and reducing operator contact with product.

Lower Cross-Contamination Risk

The removable filter bag and cleanable product-contact design help support product changeover and batch-to-batch cleanliness.

Controlled Low-Loss Washing

Optional cake washing can reduce mother liquor carryover while helping limit unnecessary dissolution of valuable crystals.

Mother Liquor and Solvent Recovery

Mother liquor and wash filtrate can be collected separately for recovery, recycle, or further processing.


Solvent Handling and Containment Configuration

Chiral intermediate crystals are often separated from solvent-based crystallization slurry. Peony can configure the Bag Lifting Centrifuge according to solvent properties, vapor control requirements, recovery arrangement, and plant safety standards.

  • Closed filtrate collection
    Mother liquor and wash filtrate can be routed through closed piping to recovery tanks or solvent handling systems.
  • Separate liquor handling
    Initial mother liquor and washing filtrate can be collected separately when different recovery or reuse routes are required.
  • Explosion-proof electrical option
    Motors, control components, and electrical accessories can be configured for hazardous-area requirements when applicable.
  • Sealed cover and vent connection
    The centrifuge can be provided with a sealed top cover and vapor vent interface for connection to the plant ventilation or vapor treatment system.
  • Material compatibility review
    Product-contact parts, seals, filter bags, and piping connections can be selected according to the actual solvent system, temperature, and cleaning chemicals.

What Data Is Needed for Selection?

Please provide:

  • Product name and crystal composition
  • Crystal size distribution and fines content
  • Slurry solids concentration
  • Mother liquor or solvent composition
  • Separation temperature
  • Required batch capacity and production output
  • Target cake moisture
  • Cake washing requirement
  • Solvent recovery or mother liquor recycle arrangement
  • Required product-contact material
  • Cleaning or CIP requirement
  • Downstream dryer and handling arrangement

FAQ

Is this centrifuge suitable for high-value chiral intermediate crystals?

Yes. It is suitable for filterable chiral intermediate crystals where low product retention, controlled washing, and cleaner discharge are important.

Why choose bag lifting discharge instead of scraper discharge?

Bag lifting avoids direct scraper contact with the cake. It can reduce manual scraping, product retention, and potential crystal damage during discharge.

Can mother liquor and wash liquor be collected separately?

Yes. The system can collect initial mother liquor and wash filtrate separately for solvent recovery, recycle, re-concentration, or controlled treatment.

Can the crystal cake be washed inside the centrifuge?

Yes. An optional in-basket washing system can be added. Wash liquid type, temperature, dosage, and contact time should be selected according to crystal solubility and purity requirements.

Can the centrifuge connect directly to a vacuum dryer?

Yes. The discharged crystal cake can be transferred to a vacuum dryer, tray dryer, filter dryer, conveyor, or other downstream handling equipment according to the plant layout.


Contact Peony for Partnership

Peony welcomes distributor and agent cooperation with fine chemical manufacturers, pharmaceutical intermediate producers, crystallization contractors, solvent recovery companies, and industrial separation partners.

We support partners with centrifuge selection, filter bag matching, cake washing design, product-contact material configuration, mother liquor and solvent recovery connection, installation guidance, commissioning support, spare parts, and after-sales service.

Send us your target market, customer type, project background, crystal properties, solvent system, batch capacity, washing requirement, and downstream handling arrangement. Our engineering team will help develop a suitable Bag Lifting Centrifuge solution and cooperation proposal.

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Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery

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Watch Video
Separation Type :
Solid-liquid filtration
Control system :
PLC and VFD control
Suitable Materials :
Chiral intermediates and fine chemical crystals
Application :
Chiral intermediate crystal recovery
Filtrate Handling :
Mother liquor and solvent recovery
Cake Washing :
Optional low-loss cake washing
Contact Supplier
video
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery
Bag Lifting Centrifuge for Chiral Intermediate Crystal Recovery

ZHANGJIAGANG CITY PEONY MACHINERY CO.,LTD

Verified Supplier
14 Years
jiangsu, nanjing
Since 1990
Business Type :
Manufacturer, Distributor/Wholesaler, Exporter, Trading Company, Seller, Other
Total Annual :
35Million -40Million
Employee Number :
50~100
Certification Level :
Verified Supplier
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