
The Scraper Bottom Discharge Centrifuge is designed for the dewatering, washing, and automatic discharge of filterable fertilizer salt crystals after evaporation, cooling crystallization, or reaction crystallization.
Fertilizer salt slurry commonly contains crystals together with mother liquor, dissolved impurities, and residual process liquid. The centrifuge separates the mother liquor from the crystal cake, supports controlled cake washing when required, reduces retained liquid by high-speed spin drying, and automatically removes the dewatered crystals through the bottom discharge outlet.
It is suitable for fertilizer salt products that can form a stable and permeable filter cake, such as ammonium sulfate, potassium sulfate, potassium chloride, and other crystalline fertilizer salts subject to actual slurry behavior.
| Process Challenge | Peony Solution Focus |
|---|---|
| High crystal loading after crystallization | Controlled batch feeding and basket loading |
| Residual mother liquor in fertilizer crystals | Filtration, cake washing, and spin drying |
| High dryer energy demand | Reduced cake moisture before thermal drying |
| Crystal breakage during handling | Suitable feed rate, basket loading, and scraper setting |
| Salt loss during washing | Controlled wash liquid type, volume, and sequence |
| Impurity accumulation in mother liquor | Recycle and purge arrangement |
| Continuous crystallizer with batch centrifuge | Agitated slurry buffer tank and PLC cycle matching |
| Corrosive fertilizer salt liquor | Material and seal selection based on actual chemistry |
Peony provides the solid-liquid separation section between fertilizer salt crystallization and downstream drying or product finishing.
A typical process arrangement is:
Crystallizer / Evaporator → Agitated Slurry Buffer Tank → Scraper Bottom Discharge Centrifuge → Mother Liquor Recycle or Purge → Optional Cake Washing → Spin Drying → Automatic Bottom Discharge → Dryer / Cooler / Screen / Packaging
The slurry buffer tank helps connect continuous upstream crystallization with the automatic batch centrifuge. It stabilizes crystal concentration, prevents settling, and supplies the centrifuge at a controlled rate.
Inside the centrifuge, mother liquor passes through the filter medium while fertilizer salt crystals form a cake on the basket wall. After optional washing and spin drying, the scraper removes the cake automatically and discharges it through the bottom outlet.
Peony can support customers with:
Crystallized fertilizer salt slurry enters the rotating basket through a controlled feed system.
Mother liquor passes through the filter medium and is collected through the filtrate outlet.
Fertilizer salt crystals remain inside the basket while the liquid phase is discharged.
The retained crystals gradually form a stable filter cake on the inner basket surface.
Compatible wash liquid can be introduced to reduce residual mother liquor, soluble impurities, or process residues retained between crystals.
The basket continues rotating at high speed to reduce free liquid retained in the fertilizer salt cake.
After the programmed cycle is completed, the scraper removes the dewatered crystal cake from the basket wall and discharges it automatically through the bottom outlet.

|
Model
|
Diameter
|
Volume
|
Capacity
|
Speed
|
G-force
|
Power
|
Weight
|
Dimension
|
|---|---|---|---|---|---|---|---|---|
|
PPSBD-140
|
800 mm
|
100 L
|
140 kg
|
1500 rpm
|
1008
|
11 kW
|
3000 kg
|
1800 × 1200 × 1670 mm
|
|
PPSBD-200
|
1000 mm
|
150 L
|
200 kg
|
1200 rpm
|
806
|
15 kW
|
4000 kg
|
2050 × 1500 × 2000 mm
|
|
PPSBD-200
|
1000 mm
|
150 L
|
200 kg
|
1200 rpm
|
567
|
15 kW
|
4000 kg
|
2050 × 1500 × 2000 mm
|
|
PPSBD-400
|
1250 mm
|
280 L
|
400 kg
|
900 rpm
|
567
|
18.5 kW
|
5000 kg
|
2350 × 1650 × 2450 mm
|
|
PPSBD-540
|
1250 mm
|
400 L
|
540 kg
|
1000 rpm
|
700
|
22 kW
|
5000 kg
|
2350 × 1650 × 2920 mm
|
|
PPSBD-540
|
1250 mm
|
400 L
|
540 kg
|
1000 rpm
|
700
|
22 kW
|
5500 kg
|
2400 × 1700 × 2920 mm
|
|
PPSBD-1200
|
1600 mm
|
900 L
|
1200 kg
|
850 rpm
|
647
|
37 kW
|
8500 kg
|
3000 × 2200 × 3300 mm
|
The scraper removes the dewatered fertilizer salt cake automatically, reducing manual unloading and supporting stable batch operation.
Centrifugal filtration and spin drying reduce retained mother liquor before thermal drying, helping lower downstream drying demand.
Separated mother liquor can be returned to the crystallizer, evaporation section, recycle tank, or controlled purge stream according to the process design.
A controlled wash step can reduce mother liquor residue and improve crystal cleanliness. The wash conditions should be selected carefully to avoid unnecessary fertilizer salt dissolution.
The centrifuge is suitable for concentrated, filterable fertilizer salt slurry that forms a stable and removable cake inside the basket.
To recommend a suitable fertilizer salt dewatering solution, please provide:
Yes. It is suitable for ammonium sulfate slurry that forms a stable and filterable crystal cake. Final basket size, filter medium, washing sequence, and material selection should be confirmed from the actual slurry data.
Yes. An agitated slurry buffer tank is normally installed between the crystallizer and centrifuge to match continuous crystal generation with automatic batch dewatering.
Yes. An optional cake washing system can be configured. The wash liquid and wash volume should be selected carefully to reduce impurities while limiting product dissolution.
The filtrate can be recycled to the crystallizer or evaporation section, stored in a mother liquor tank, sent to a purge stream, or routed to further recovery or treatment.
Yes. The dewatered fertilizer salt cake can be transferred to a fluid-bed dryer, rotary dryer, cooler, screen, storage silo, or packaging line depending on the process layout.
Peony supports fertilizer producers, crystallization contractors, evaporation system suppliers, and industrial salt recovery projects with centrifuge selection, slurry handling design, filter media matching, mother liquor recycle arrangement, cake washing configuration, material selection, installation guidance, spare parts, commissioning, and after-sales service.
Send us your fertilizer salt type, slurry concentration, crystal size, mother liquor composition, required capacity, target moisture, and downstream process arrangement. Our engineering team will help evaluate a suitable Scraper Bottom Discharge Centrifuge solution.