Overview

• • This is a turnkey welding cell built around the KUKA KR 12 R1440-2 arc HW E robot.
• • The package includes welding machine, torch, ground rail, positioner and safety system.
• • A 12 kg payload and 1440 mm reach cover arc welding with torch dress packs.
• • Cell layout is designed around the customer workpiece and required cycle time.

Specifications

Advantages

• • Robot, welding machine, torch, rail and positioner ship as one cell.
• • Ground rail travel covers long seams without re fixturing the workpiece.
• • A torch cleaner keeps the contact tip condition consistent between passes.
• • IP65 and IP67 protection suit spatter and dust in welding bays.
• • Repeatability of 0.04 mm holds torch position across long production runs.
• • Cell layout is drawn around your workpiece and cycle time before build.
• • Packaging follows export crate standards with rust protection for sea freight.
• • Commissioning support covers safety checks, program handover and operator training.
• • Spare parts for common wear items and cables are held in local stock.
• • Documentation includes layout drawings, wiring schematics and a maintenance schedule.
• • Remote diagnostics are available for controller and drive faults during the warranty period.
• • Installation supervision can be scheduled with delivery to shorten ramp up time.
• • Acceptance testing is performed before shipment and a report is filed for the project.
• • Operator training covers daily checks, safe restart and basic program edits.
• • Fixtures are designed to suit the part family named in the project brief.
• • Safety circuits follow the plant standard and are documented for sign off.
• • Trial production runs are supported on site before acceptance.
• • Wear parts are specified with local part numbers for easy reordering.
• • Programming files are handed over in the controller project archive.
• • Warranty visits cover calibration checks during the first operating year.
• • Spare cable sets and connectors are recommended for continuous operation.
• • Loader and unloader interfaces are tested against the line PLC before handover.

Applications

• • Arc welding of frames and beams along a rail.
• • Welding structural subassemblies in fabrication shops.
• • Welding tube and pipe runs with a positioner.
• • Welding chassis and bracket assemblies.
• • Welding mixed part families in job shops.

FAQ

• • What is included in the cell? Robot, welding machine, torch, ground rail, positioner and safety system are supplied together.
• • What payload and reach apply? The arm carries 12 kg with a 1440 mm maximum reach.
• • Is the cell layout customized? Yes, layout is designed around workpiece size, welding process and cycle time.
• • Which controller is used? The cell runs on the KR C5 Smallersize-2 controller.