500kg Payload 3159mm Reach 4 Axis Floor Mounted Palletizing Robot for Heavy Loads

Product Overview

The 500kg payload palletizing robot is specified where a full tray layer, a stone bundle or several shrink wrapped beverage trays move in one grip. A 3159mm reach covers a 1600 x 1600mm pallet pattern to 2363mm stacking height, and the 500kg payload palletizing robot absorbs heavy vacuum frames and long clamp heads that would overload smaller units. The 4 axis structure keeps only the motions stacking needs, with a 200 kg m2 wrist inertia allowance that stops a wide tray from rocking during the transfer. Body mass of 2390kg on a floor mounted base holds the arm steady at full extension. Power draw stays at 8.0 kVA, and the YRC1000 controller returns braking energy to the supply instead of wasting it as heat.

Key Specifications

Advantages

• 500kg payload palletizing robot moves a full tray layer or stone bundle per cycle.
• 3159mm reach builds 1600 x 1600mm pallets to 2363mm height from a fixed base.
• 200 kg m2 wrist inertia limit keeps wide trays level through fast transfers.
• 2390kg body mass holds position at full extension without a foundation redesign.
• 4 axis structure means fewer servo joints, fewer spares and lower upkeep.
• 8.0 kVA power draw is modest for a robot in this payload class.
• YRC1000 regeneration recovers braking energy and trims running cost.
• Palletizing wizard stores recipes so switching patterns takes minutes.

Typical Applications

• Shrink wrapped beverage and beer tray palletizing
• Stone slab and block stacking
• Heavy bag and drum handling
• Large carton and crate end of line stacking
• Multi-tray vacuum gripper palletizing
• Depalletizing of heavy trays onto filling lines

Frequently Asked Questions

Q: What can a 500kg payload palletizing robot lift in practice?
A: 500kg is the payload including the gripper. With a 60kg vacuum frame, about 440kg of product moves per cycle, which suits multi-tray and stone work.

Q: What pallet size and height does it cover?
A: The 3159mm reach covers a 1600 x 1600mm pattern to 2363mm stacking height. Larger footprints need a floor rail, which we can quote with the cell.

Q: Why floor mounted instead of a gantry?
A: A floor mounted base with 2390kg body mass holds the arm rigid at full extension, so no overhead steel is needed and the cell fits under existing roof steel.

Q: How does it stop trays from tilting?
A: The wrist allows 200 kg m2 of inertia and repeats to +/-0.05mm, so a wide tray stays level from pick to place even at full speed.

Q: How fast is a heavy cycle?
A: 770 cycles per hour at rated payload on the standard pattern. Heavier grippers and longer transfers reduce this, and we confirm the figure from your layout.

Q: What protection class is supplied?
A: The unit is IP54 as standard, which suits indoor palletizing halls. Dustier stone areas can be fitted with a protective cover set.

Q: Which controller runs the arm?
A: The YRC1000 controller, with palletizing wizard, pattern storage and energy regeneration included as standard.

Q: How long is delivery?
A: Around 40 to 55 days from deposit, depending on gripper scope. Sea freight and export packing are arranged by us.