MachineU > China Products
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Specifications
Model Number :
KS-20000
Control System :
PLC Control
Certification :
CE
Noise Level :
<70 dB
MOQ :
1
Automation Level :
Fully Automated
Power Supply :
220V/380V
Payment Terms :
L/C,D/A,D/P,T/T
Polishing Speed :
Adjustable, 0-1000 RPM
Production Capacity :
Up to 50 pieces per hour
Delivery Time :
90 WORKING DAYS
Operating Temperature Range :
0-45°C
Material Compatibility :
Aluminum
Surface Finish Quality :
Mirror Finish
Packaging Details :
WOODEN CASES
Dimensions :
2000mm x 1500mm x 1800mm
Polishing Method :
Robotic Polishing
Brand Name :
KINGSTONE
Machine Weight :
Approximately 500 kg
Maintenance Requirement :
Low Maintenance
Place of Origin :
CHINA
Safety Features :
Emergency Stop, Safety Guards
Description
Self-Adaptive Robotic Aluminum Polishing Machine For Metal Plate
Force-controlled robotic polishing cell engineered for aluminum sheet, panel, and plate components. Automatically adjusts pressure, speed, and tool path to compensate for part-to-part variation -- delivering Ra ≤ 0.1 µm surface finish at production scale.
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Product Overview
Polishing flat and near-flat aluminum surfaces by hand is labor-intensive, inconsistent, and costly to scale. The LRMC Series Self-Adaptive Robotic Aluminum Polishing Machine eliminates these bottlenecks by combining a 6-axis industrial robot arm with active force control, automatic abrasive compensation, and CNC-grade path repeatability -- specifically engineered for metal plate and sheet applications.
Whether you process architectural aluminum panels, automotive body sheets, consumer electronics enclosures, or industrial plate components, this system delivers mirror-grade finishes without skilled operator dependency.
Key Features
1. Active Force Control – Consistent Pressure on Every Pass
Unlike rigid-tooling polishing fixtures, the integrated pneumatic/electric force control module continuously measures and adjusts contact force in real time. Compensates for plate flatness deviation up to ±2 mm without reprogramming.
  • Contact force range: 5 - 120 N (adjustable)
  • Force repeatability: ±0.5 N
  • Prevents surface burn, gouging, and uneven finish caused by manual pressure variation
2. Self-Adaptive Path Planning
The AI-assisted path generation module auto-generates polishing trajectories based on part geometry imported via CAD/DXF file or structured-light 3D scan. No manual teach-in required for new plate formats.
  • Supports rectangular, irregular, and custom-cut plate profiles
  • Automatic overlap ratio calculation for uniform material removal
  • Path re-optimization when workpiece is repositioned within ±5 mm tolerance
3. Multi-Stage Abrasive Sequencing
The automatic tool-change spindle cycles through up to 6 abrasive grades in a single unattended run -- from initial flatting to final mirror polish -- without manual intervention.
  • Grit sequence example: 180 → 320 → 600 → 1000 → 2000 → buffing compound
  • Abrasive wear monitoring via torque feedback; alerts operator before performance degradation
  • Compatible with abrasive discs, flap wheels, sisal/cotton buff wheels, and polishing pads
4. High Throughput, Low Footprint
Designed for lean production cells. One robot cell replaces 3-5 manual polishers while occupying a fraction of the floor space.
5. Intelligent HMI & Remote Monitoring
Touchscreen HMI with recipe management stores up to 500 part programs. OPC-UA / MQTT connectivity enables MES/SCADA integration and remote process monitoring.
  • Real-time surface quality trending (torque, force, spindle load)
  • One-click recall of stored polishing recipes
  • Remote diagnostics via LAN / 4G module (optional)
ROI Calculator (Reference)
Assumptions:
  • 2-shift operation, 250 working days/year
  • Replace 4 manual polishers @ USD 18/hr fully loaded
  • 15% abrasive savings on monthly consumable spend of USD 3,000
Annual Labor Saving ~USD 288,000
Annual Abrasive Saving ~USD 5,400
Total Annual Saving ~USD 293,400
Estimated Equipment Investment USD 85,000 - 130,000 (config-dependent)
Payback Period ~4-6 months
Frequently Asked Questions
Q: Can it polish aluminum plates with anodizing or coating already applied?
A: The system can be configured for pre-anodize polishing (to prepare the surface) or post-process light buffing. It is not designed for aggressive material removal on already-coated surfaces.
Q: How does it handle plates with slight warping or bow?
A: The active force control module compensates for surface height variation up to ±2 mm without reprogramming. For more severe warpage, a fixturing pre-straightening step is recommended.
Q: What programming is required when we introduce a new plate size?
A: If you have a DXF/STEP file, the path generation module auto-creates the polishing trajectory in under 5 minutes. No robot teach-in or manual programming is needed for rectangular plate formats.
Why Choose Us
  • 15+ years in industrial robotic surface finishing systems
  • 200+ installations across automotive, aerospace, electronics, and architectural sectors
  • In-house force control R&D -- not a reseller of third-party polishing heads
  • Dedicated application engineering team -- free pre-sale polishing trials with your sample parts
  • Global after-sales network -- on-site commissioning, remote diagnostics, spare parts 24/7
Send your message to this supplier
Send Now

Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate

Ask Latest Price
Watch Video
Product Detail
Model Number :
KS-20000
Control System :
PLC Control
Certification :
CE
Noise Level :
<70 dB
MOQ :
1
Automation Level :
Fully Automated
Contact Supplier
video
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate
Self Adaptive Force Controlled Robotic Polishing Machine For Metal Aluminum Plate

Zhejiang Kingstone Robot & Technology Co., Ltd.

Verified Supplier
1 Years
zhejiang, wenzhou
Since 2010
Business Type :
Manufacturer
Main Products :
Robotic Polishing Machine, Robotic Grinding Machine, CNC Polishing Machine
Total Annual :
150000-1000000
Employee Number :
80~105
Certification Level :
Verified Supplier
Discover similar products
View More

Find Similar Products By Category:

Supplier Homepage Products Robotic Aluminum Polishing Machine
MachineU China Products
Contact Supplier
Submit Requirement