Food Safety Checkweighing Solutions for Automated Production Lines
Automated checkweighing solutions are a critical component of food safety on modern production lines. They go
far beyond simple weight checks to provide a comprehensive, automated system for ensuring product quality, regulatory compliance, and consumer safety. By integrating advanced technology into the manufacturing process, these systems protect both a company's brand reputation and its bottom line.
Food safety checkweighers are purpose-built to meet the stringent demands of the food and beverage industry.
Here are their core functions:
100% Weight Verification: Unlike manual spot-checks, automated checkweighers inspect the weight of every single product on the line.
Compliance with Net Content Regulations: In many countries, strict laws govern the accuracy of product weight. Checkweighers ensure every package falls within an acceptable tolerance, helping companies avoid significant fines, legal action, and costly product recalls.
Contaminant Detection: While their primary function is weighing, checkweighers are often the first line of defense against certain types of contamination. An unexpected change in product weight can be an early indicator of a foreign object or a missing component.
Automated Rejection: When a product's weight is outside the specified range, the checkweigher automatically triggers a rejection mechanism, such as a pushoff arm, a drop-down belt, or an air-jet blast. This ensures non-conforming items are immediately and securely removed from the production line without human intervention.
Data Logging and Traceability: The system logs every weight measurement, along with a timestamp and a batch number. This data creates a complete audit trail that is essential for food safety audits and for tracing the source of any issues.
By leveraging these solutions, food manufacturers can move from a reactive to a proactive approach to quality
control. They can ensure consistent product quality, meet regulatory requirements, and protect their brand by delivering safe, accurately packaged food to consumers.
Parameter | Specifications |
Weighing Range | 10 g to 10 kg |
Maximum Throughput | 300 products per minute |
Accuracy (Standard Deviation) | ±0.1 g to ±0.5 g (depending on product weight) |
Product Dimensions (L x W x H) | L: 50–300 mm, W: 30–250 mm, H: 5–200 mm |
Conveyor Belt Speed | Up to 120 m/min |
Reject System | Pushoff Arm, Air Jet, Drop-down Conveyor |
Material Construction | 304 or 316 Stainless Steel |
Ingress Protection (IP) Rating | IP65 or IP67 |
Display & Interface | Touchscreen HMI |