Checkweigher Innovations for IoT Connectivity and Industry 4.0 Integration
The latest generation of smart checkweighers has evolved beyond standalone weighing systems into fully connected Industry 4.0 solutions. By integrating IoT (Internet of Things) connectivity, cloud computing,
and real-time data analytics, modern checkweighers now play a pivotal role in predictive quality control,
smart factory automation, and supply chain optimization.
These innovations enable manufacturers to:
✔ Monitor production remotely via cloud dashboards
✔ Predict equipment failures before they occur
✔ Automatically adjust filling processes using AI-driven insights
✔ Achieve end-to-end traceability with blockchain-enabled data logs
Install IoT gateways for legacy checkweighers
Dashboards showing real-time OEE, giveaway %, defect maps
AI model training with historical weight data
Automated alerts for process deviations
Direct PLC integration to adjust:
Filler valves
Auger speeds
Conveyor rates
Smart recall prevention: Correlates weight data with batch/lot numbers
Dynamic recipe adjustment: Compensates for ingredient density variations
eBatch Records: Automated documentation for FDA audits
Vial inspection: AI detects missing stoppers via weight+vision fusion
DIM weight optimization: Adjusts packaging to minimize shipping costs
Blockchain logistics: Tamper-proof weight certificates
Parameter | Specifications |
Capacity Range | 0.1g - 50kg |
Dynamic Accuracy | ±0.05% of reading at 400ppm* |
Minimum Detectable Change | 0.3% of target |
Wireless Protocols | Wi-Fi 6/5G/BLE/RS-485 |
Cloud Integration | AWS IoT Core/Azure IoT Hub/OPC UA |
Data Throughput | 200MB/hour |
Processor | NVIDIA Jetson AGX Orin (32GB RAM) |
Local Storage | 128GB SSD + 8GB buffer |
Communication Standards | OPC UA PubSub/MQTT Sparkplug/EtherNet/IP |