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Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing
Specifications
Model Number :
Maximizing Production Output with High-Speed Checkweighing
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Packaging Details :
Caron box
Product :
Maximizing Production Output with High-Speed Checkweighing
Weighing Rate :
100–600 units/minute
Conveyor Speed :
0.2–2.0 m/s (adjustable)
Stabilization Time :
≤1 second
Weight Tolerance :
±0.1–0.5% of target weight
Repeatability :
±0.05–0.2% of reading
Minimum Weighable Value (e) :
1–10g (Class III)
Reject Mechanism Speed :
≤50ms response time
Overload Protection :
120% of max capacity
Operating Temperature :
0°C to 40°C
Vibration Resistance :
±0.2g (ISO 10816-3)
Power Supply :
24V DC ±5% or 100–240V AC, 50/60Hz
EMC Compliance :
EN 61326-1 (Industrial EMI/RFI immunity)
Data Logging Resolution :
Timestamp ±1ms, weight ±0.01g
Interface Protocols :
USB, RS-232, Ethernet, IoT (MQTT/OPC UA)
Legal-for-Trade Certification :
NTEP (US), MID (EU), OIML R51 (Global)
Material Safety :
FDA-compliant (21 CFR) / Stainless Steel 316
Giveaway Reduction :
0.5–2% of product cost
False Reject Rate :
<0.1%
Description

Maximizing Production Output with High-Speed Checkweighing


1. Introduction

High-speed checkweighing systems are critical in industries such as food & beverage, pharmaceuticals,

and logistics, where throughput, accuracy, and compliance directly impact profitability. Optimizing

these systems ensures minimal waste, regulatory adherence, and maximum efficiency.


2. System Integration & Automation

  • Seamless PLC/Sensor Communication

    • Use EtherCAT or PROFINET for real-time data transfer.

    • Integrate with MES/ERP systems for batch tracking.

  • AI-Based Dynamic Adjustment

    • Machine learning algorithms adjust conveyor speed & tolerances based on product variability.


3. Advanced Technologies for High-Speed Checkweighing

3.1. Multi-Head Checkweighers

  • Parallel weighing stations (2–16 heads) increase speed without sacrificing accuracy.

  • Example: Ishida multi-head weighers achieve 400–600 packs/minute in snack production.

3.2. Dynamic Weight Compensation

  • Real-time adjustments for:

    • Product positioning errors (e.g., off-center loads).

    • Vibration & airflow disturbances (common in high-speed lines).

3.3. Vision-Assisted Checkweighing

  • Combines weight + shape/volume detection to:

    • Reduce false rejects (e.g., underfilled but overweight packages).

    • Ensure label compliance (e.g., net content regulations).


5. Conclusion

To maximize production output with high-speed checkweighing:
✅ Optimize speed & accuracy with servo-driven conveyors and AI adjustments.
✅ Ensure compliance with NTEP, MID, or OIML R51 certifications.
✅ Leverage multi-head & vision-assisted systems for higher throughput.
✅ Integrate with Industry 4.0 (MES/ERP/SPC) for full traceability.


Specifications:

Parameter Specifications
Weighing Rate 100–600 units/minute
Conveyor Speed 0.2–2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1–0.5% of target weight
Repeatability ±0.05–0.2% of reading
Minimum Weighable Value (e) 1–10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)


Maximizing Production Output with High-Speed Checkweighing

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Product Detail
Model Number :
Maximizing Production Output with High-Speed Checkweighing
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Contact Supplier
video
Maximizing Production Output with High-Speed Checkweighing
Maximizing Production Output with High-Speed Checkweighing

SMARTWEIGH INSTRUMENT CO.,LTD

Verified Supplier
7 Years
jiangsu
Since 2005
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Heavy Duty Weighbridge, Truck Scale Weighbridge, Portable Weighbridge
Total Annual :
500-1000
Employee Number :
50~100
Certification Level :
Verified Supplier
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