MachineU > China Products > Home & Garden
Next-Generation Automated Checkweighers with Machine Vision Integration
Next-Generation Automated Checkweighers with Machine Vision Integration
Specifications
Model Number :
Next-Generation Automated Checkweighers with Machine Vision Integration
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Packaging Details :
Caron box
Product :
Next-Generation Automated Checkweighers with Machine Vision Integration
Minimum Weight :
0.1g – 1g (depending on model)
Maximum Weight :
5kg – 50kg (adjustable based on application)
Standard Deviation :
±0.1g to ±1g (depends on load cell & speed)
Legal-for-Trade (Optional) :
OIML R51, NTEP, EC 60001
Max. Products/Min :
100 – 600 (depends on product size & conveyor speed)
Camera Resolution :
5MP – 12MP (high-speed industrial cameras)
Inspection Capabilities :
Barcode/QR reading, shape/size defects, color detection, label verification
Lighting System :
LED strobe lighting (adjustable wavelengths)
Software Compatibility :
Deep learning (AI-based defect detection), OpenCV, Halcon, Cognex VisionPro
Belt Width :
150mm – 600mm (customizable)
Belt Material :
PU, PVC, or stainless steel (food-grade options available)
Speed Adjustment :
Variable (0.1 – 1.5 m/s)
Type :
Pneumatic pusher, diverter arm, or drop flap
Response Time :
<50ms
Interface :
Ethernet, RS-232, USB, Wi-Fi (optional)
PLC Integration :
Siemens, Mitsubishi, Allen-Bradley
Software :
HMI touchscreen with cloud data logging (SQL, CSV export)
Voltage :
110V/220V AC, 50/60Hz
Power Consumption :
300W – 1.5kW (depending on configuration)
Operating Temperature :
0°C – 45°C
Protection Rating :
IP54 (standard), IP65/IP66 (washdown models for food/pharma)
Industry Standards :
FDA, CE, RoHS, GMP, ISO 9001
Standard Model :
1200mm × 800mm × 1000mm (custom lengths available)
Multi-Lane Sorting :
Up to 4 lanes for simultaneous sorting
AI-Based Weight Prediction :
Dynamic adjustment for variable product weights
Remote Monitoring :
IoT-enabled with real-time dashboard (AWS/Azure compatible)
Description

Next-Generation Automated Checkweighers with Machine Vision Integration


1. System Overview

Modern automated checkweighers now combine high-precision load cells with advanced machine vision to deliver unparalleled quality control. These hybrid systems provide:

  • Simultaneous weight + visual inspection (100% product verification)

  • AI-powered defect detection (0.01mm resolution)

  • Real-time process optimization (closed-loop feedback)

  • Multi-parameter quality gates (weight, dimensions, labels, defects)


2. Smart Inspection Features

  • 3D Profilometry:

    • Laser triangulation (10μm Z-axis resolution)

    • Volume calculation for density verification

  • Surface Defect Detection:

    • Scratch/contamination identification (0.05mm² sensitivity)

    • Spectral analysis for material verification

  • Label Inspection:

    • OCR/OCV at 300dpi resolution

    • Barcode/QR code validation (ISO/IEC 15415 compliant)


3. Implementation Roadmap

3.1 Deployment Phases

  1. Feasibility Study (2-4 weeks)

    • Product characteristic analysis

    • Lighting/optics selection

  2. System Configuration (3-6 weeks)

    • AI model training

    • Rejection logic programming

  3. Validation (4-8 weeks)

    • IQ/OQ/PQ execution

    • 30-day production trial


4. Future Developments

  • Hyperspectral Imaging Integration (chemical composition verification)

  • Edge AI Expansion (federated learning across factories)

  • Autonomous Adjustment (self-optimizing inspection parameters)

  • AR Maintenance Guides (real-time technician support)



Specifications:


Parameter Specification
Minimum Weight 0.1g – 1g (depending on model)
Maximum Weight 5kg – 50kg (adjustable based on application)
Standard Deviation ±0.1g to ±1g (depends on load cell & speed)
Legal-for-Trade (Optional) OIML R51, NTEP, EC 60001
Max. Products/Min 100 – 600 (depends on product size & conveyor speed)
Camera Resolution 5MP – 12MP (high-speed industrial cameras)
Inspection Capabilities Barcode/QR reading, shape/size defects, color detection, label verification
Lighting System LED strobe lighting (adjustable wavelengths)
Software Compatibility Deep learning (AI-based defect detection), OpenCV, Halcon, Cognex VisionPro


Next-Generation Automated Checkweighers with Machine Vision Integration

Send your message to this supplier
Send Now

Next-Generation Automated Checkweighers with Machine Vision Integration

Ask Latest Price
Watch Video
Product Detail
Model Number :
Next-Generation Automated Checkweighers with Machine Vision Integration
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Contact Supplier
video
Next-Generation Automated Checkweighers with Machine Vision Integration

SMARTWEIGH INSTRUMENT CO.,LTD

Verified Supplier
7 Years
jiangsu
Since 2005
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Heavy Duty Weighbridge, Truck Scale Weighbridge, Portable Weighbridge
Total Annual :
500-1000
Employee Number :
50~100
Certification Level :
Verified Supplier
Discover similar products
View More

Find Similar Products By Category:

Supplier Homepage Products Automatic Checkweigher
MachineU China Products Home & Garden
Contact Supplier
Submit Requirement