Specifications
Model Number :
Automated Checkweighing for Lean Manufacturing
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Packaging Details :
Caron box
Product :
Automated Checkweighing for Lean Manufacturing
Weighing Speed :
300 items/min
Changeover Time :
<3 minutes
Accuracy :
±0.15% of reading
Energy Consumption :
0.5 kWh/1000 cycles
Stabilization Time :
≤0.3 seconds
Load Cell :
0.05% FS accuracy, IP66
Conveyor System :
300-600mm width, <10 sec belt change
Reject Mechanism :
20ms pneumatic, <0.5% false rejects
HMI Interface :
10" touch with one-touch recipes
SPC Capability :
Basic control charts
Description

Automated Checkweighing for Lean Manufacturing


1. Introduction to Lean Checkweighing

Automated checkweighing systems are essential tools for implementing lean manufacturing principles, eliminating waste while ensuring product quality. These systems deliver:

  • 100% weight verification without slowing production

  • Real-time process control to minimize overfill (reducing giveaway)

  • Automated data collection for continuous improvement

  • Immediate defect detection supporting Jidoka (autonomation) principles


2. Waste-Reducing Features

  • Giveaway Control

    • Dynamic weight target adjustment

    • Statistical process control (SPC) limits

  • Material Savings

    • 0.5-1.5% reduction in overfill

    • Automated feedback to filling machines


3. Continuous Improvement Tools

  • PDCA Cycles

    • Plan: Analyze weight variation patterns

    • Do: Implement auto-fill compensation

    • Check: Verify giveaway reduction

    • Act: Standardize new parameters

  • Six Sigma Integration

    • Cp/Cpk monitoring for process capability

    • DMAIC for chronic weight variation


4. Conclusion

Automated checkweighing systems enable lean manufacturing by:
Eliminating measurement waste through precision weighing
Supporting jidoka with instant defect detection
Enabling data-driven kaizen with real-time analytics
Reducing costs through optimized material usage


Specifications:


Parameter Standard Model
Weighing Speed 300 items/min
Changeover Time <3 minutes
Accuracy ±0.15% of reading
Energy Consumption 0.5 kWh/1000 cycles
Stabilization Time ≤0.3 seconds
Dynamic Giveaway Control ±0.1g precision
Quick-Change Tooling <30 sec
Andon Integration <2 sec response
Energy Recovery Regenerative braking system


Automated Checkweighing for Lean Manufacturing

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Model Number :
Automated Checkweighing for Lean Manufacturing
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Contact Supplier
video
Automated Checkweighing for Lean Manufacturing

SMARTWEIGH INSTRUMENT CO.,LTD

Verified Supplier
7 Years
jiangsu
Since 2005
Business Type :
Manufacturer, Exporter, Seller
Total Annual :
500-1000
Employee Number :
50~100
Certification Level :
Verified Supplier
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