Complete production system for manufacturing K1, K3, K5 MBBR biofilter media used in water treatment applications.
Product Overview
This specialized extrusion line is designed for producing MBBR (Moving Bed Biofilm Reactor) profile media used in wastewater treatment systems. The equipment creates high-density polyethylene biofilter media with optimal surface area for microbial growth.
Processing Technology
The production process follows this sequence: HDPE material + additives → mixing material feeder → twin screw extruder → specialized mould and calibrator → vacuum forming table → haul-off machine → cutting machine → discharge rack.
Key Features
- Conical twin screw extruder suitable for HDPE materials
- Integrated degassing system ensures excellent material plasticization
- High-speed mould technology for increased productivity
- Precision calibration for consistent media dimensions
- Automated cutting and discharge systems
Technical Specifications
| Model |
LB180 |
LB240 |
LB300 |
LB600 |
| Max Product Width (mm) |
180 |
240 |
300 |
600 |
| Screw Model |
SJ55/110 |
SJ65/132 |
SJ65/132 |
SJ80/156 |
| Motor Power |
22KW |
37KW |
37KW |
55KW |
| Cooling Water (m³/h) |
5 |
7 |
7 |
10 |
| Compressor (m³/h) |
0.2 |
0.3 |
0.3 |
0.4 |
| Total Length (m) |
18 |
22 |
22 |
25 |
Production Line Images