Heat-Resistant Polyurethane Potting Compound with Excellent Electrical Properties
Product Description
BZ-6807(WT) is a white, heat-resistant polyurethane potting material featuring V0-grade flame retardancy and RTI 130°C thermal endurance. It delivers strong electrical and mechanical performance, making it ideal for potting power modules, control boards, sensors, and general power electronic devices.
Key Product Features
- Two-part black system, easy to dispense manually or with automated equipment;
- Excellent flow and permeability for smooth, bubble-free filling;
- RoHS and REACH compliant, supporting hassle-free global logistics;
- UL94 V-0 flame rating and RTI-130°C heat resistance (UL Yellow Card: QMFZ2.E352175);
- Strong adhesion to substrates, with proven durability under thermal cycling and humid conditions;
- Reliable electrical insulation and consistent mechanical robustness.
Technical Parameters
|
Parameters
|
Hardener
BZ-6807WT A
|
Resin
BZ-6807WT B
|
|
Before curing
|
Appearance
|
Brown liquid
|
White liquid
|
|
Viscosity(cps.25℃)
|
100-250
|
3000-5500
|
|
Initial mixed viscosity(cps.25℃)
|
1300±300
|
|
Density(g/cm³.25℃)
|
1.21±0.05
|
1.53±0.05
|
|
Mixing
&
Curing
|
Mix ratio(by weight)
|
A:B=1:5
|
|
Pot life 130±30g(min.25℃)
|
35±10
|
|
Curing condition
|
Room temperature curing
|
|
Surface drying time 30g(H.25℃)
|
3.5-5.5 H
|
|
Curing time 30g(H.25℃)
|
5-10 H
|
|
Curing time(Heated)
|
60℃ heated 1H
|
|
After curing
|
Color
|
White
|
|
Hardness (Shore D)
|
50±10
|
|
Temperature resistance(℃)
|
-40~130℃
|
|
Flame retardancy UL94
(Vertical burning)
|
V0
|
|
Thermal conductivity(W/m.k)
|
≥0.50
|
|
Water absorption(24H)
|
≤0.1%
|
|
Surface resistivity(Ω/sq)
|
≥1.0×1013
|
|
Volume resistivity(Ω.cm)
|
≥1.0×1013
|
|
Tensile strength(MPa)
|
≥3
|
|
Dielectric constant(at 50Hz)
|
≥6
|
|
Breakdown voltage(kV/mm)
|
≥20
|
|
Average Linear Coefficient of Thermal Expansion
|
149×10-6K-1
|
|
Comparative Tracking Index (CTI)
|
Ⅰ/600V
|
Product Applications
- Automotive Electronics: Excellent Electrical Performance, Vibration Resistance, Flame Retardant V0 Class, Heat Stability and Reliability
- Low-altitude aircraft: Low density can be combined with lightweight design, flexible materials, and waterproof IP68
- Sensor: low density, flame-retardant V0, low dielectric constant, and low-temperature resistant;
- Industrial controllers and control boards: Excellent high-temperature resistance, compliant with RTI 130 temperature rating standards, featuring high thermal conductivity and heat dissipation capabilities, with V0-class fire resistance.
- Other electronic products: Flame-retardant V0, UL Yellow Card, compliant with RTI 130 temperature resistance standard. Their outstanding electrical and mechanical properties meet most electronic products' requirements for high-performance materials.
Directions for Use
- Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
- Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
- Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
- Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
- Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
- Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
- Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
- Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.
Packing
- Hardener: Typically 5KG/10KG/25KG/200KG metal or plastic drums.
- Resin: Typically 25KG/200KG metal or plastic drums.
