BZ-6806-2-1 is a two-component polyurethane potting system for filling, insulating, and sealing power supplies, controllers, and converters in new-energy vehicles. It offers adjustable cure profiles and multiple color choices, balancing process flexibility with fast-cycle production. Fully RoHS/REACH-compliant, it operates from –40°C to 120°C, with thermal conductivity ≥0.40 W/m·K and water absorption ≤0.5%, ensuring durable performance in high-power environments.

Key Product Features

1. V-0 Fire Rating: UL94 V-0 certified, reducing fire risk in sealed or high-density power assemblies.
2. Flexible Curing: Pot life 20–60 min; cures in 6–9 h at 25°C (adjustable) or ≤60 min at 60°C for high-volume throughput.
3. Strong Insulation: Breakdown voltage ≥15 kV/mm; surface resistivity ≥1.0×10¹¹ Ω/sq for secure component isolation.
4. Mechanical Toughness: Shore A 70±10, tensile ≥2 MPa – absorbs shock and accommodates thermal movement.
5. Color Options: Available in black, white, or beige to meet design and functional needs.
6. Global Compliance: Meets RoHS, REACH, and UL94 V-0, aligning with international automotive and electronics standards..

Technical Parameters

Product Applications

1. High-Safety Power Supplies: Encapsulates medical, server, and industrial inverter power units, meeting fire safety regulations.
2. New Energy Vehicle Components: Insulates battery management systems, onboard chargers, and DC-DC converters against vibration and thermal swings.
3. Industrial Controllers: Seals PLCs, motor drives, and power tool boards from dust and moisture in factory settings.
4. Renewable Energy Systems: Protects solar inverters and wind turbine controllers for outdoor durability and fire safety.
5. Telecom Infrastructure: Encapsulates base station power modules and signal processors, boosting reliability in enclosed cabinets.

Directions for Use

1. Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
2. Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
3. Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
4. Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
5. Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
6. Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
7. Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
8. Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.

Packing

1. Hardener: Typically 5KG/10KG/25KG/200KG metal or plastic drums.
2. Resin: Typically 25KG/200KG metal or plastic drums.