Excellent Electrical Properties UL94-V0 Polyurethane Potting Compounds
Product Description
BZ-6800 polyurethane potting compound is a UL94-V0 certified polyurethane material (UL No.: QMFZ2.E352175). It complies with RoHS/REACH standards, featuring excellent structural strength, superior adhesion to substrates, outstanding mechanical properties, and superior electrical performance. This compound is widely used as a potting material in electronic products and electrical equipment.
Key Product Features
- Low viscosity, suitable for both manual and machine use;
- Tolerant to low and high temperatures;
- Excellent electrical insulation and stability;
- Excellent flame retardancy with UL94-V0 rating;
- Excellent waterproof and moisture-proof properties with extremely low water absorption rate;
- It has good adhesion to common plastics and metals.
Technical Parameters
|
Parameters
|
Hardener
BZ-6800(BK) A
|
Resin
BZ-6800(BK)B
|
|
Before curing
|
Appearance
|
Brown liquid
|
Black liquid
|
|
Viscosity(mPa·s.25℃)
|
150±100
|
3750±1250
|
|
Initial mixed viscosity(mPa·s.25℃)
|
1350±350
|
|
Density(g/cm³.25℃)
|
1.15±0.05
|
1.52±0.05
|
|
Mixing&Curing
|
Mix ratio(by weight)
|
A:B=(20~25):100
|
|
Pot life 130±30g(min.25℃)
|
25±10
|
|
Curing condition
|
Room temperature curing
|
|
Surface drying time 30g(H.25℃)
|
6-8.5
|
|
Curing time 30g(H.25℃)
|
9-13
|
|
Curing time(Heated)
|
60℃ heated 1-2H
|
|
After curing
|
Color
|
Black
|
|
Hardness (Shore A)
|
40-55
|
|
Temperature resistance(℃)
|
-40~120℃
|
|
Flame retardancy UL94
(vertical burning)
|
V-0(3mm)
|
|
Water absorption(24H)
|
≤0.5%
|
|
Thermal conductivity(W/m.k)
|
≥0.5
|
|
Surface resistivity(Ω/sq)
|
≥1.0×1013
|
|
Volume resistivity(Ω.cm)
|
≥1.0×1013
|
|
Tensile strength(MPa)
|
≥3
|
|
Elongation at break(%)
|
≥50%
|
|
Dielectric constant(at 50Hz)
|
≥6
|
|
Breakdown voltage(kV/mm)
|
≥18
|
Product Applications
- Communication Equipment.
- Power Tools.
- Controllers.
- Modules.
- LED Power Supply.
Directions for Use
- Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
- Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
- Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
- Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
- Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
- Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
- Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
- Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.
Packing & Shipping & Storage
- Hardener: Typically 5KG/10KG/25KG/200KG metal or plastic drums.
- Resin: Typically 25KG/200KG metal or plastic drums.
- Store and transport as a general chemical product.
- Store sealed, protected from light at room temperature. Shelf life varies from 6 to 12 months depending on packaging; please refer to the expiry date on the shipping package.
- When temperature drops to 15°C or lower, the hardener or resin should be stored in a warm place or heated before use for potting. Specific heating recommendations depend on the temperature drop; please communicate and consult with us.








