UL94 V-0 White Polyurethane Potting with Superior Electrical Performance
Product Description
BZ-6807(WT) is a premium white, V-0-rated polyurethane potting compound engineered for automotive electronics, vehicle components, and low-altitude aircraft systems. It delivers robust flame resistance and thermal stability, meeting RTI 130℃ specifications and satisfying stringent requirements for temperature endurance, weather resistance, waterproofing, impact tolerance, and high dielectric insulation.
Key Product Features
- Easy Processability: Two-part white system offers excellent flow and penetration, suitable for manual pouring or automated dispensing with minimal effort.
- Green Compliance: Fully RoHS and REACH compliant, facilitating smooth global market access with low regulatory hurdles.
- Certified Fire & Thermal Safety: UL94 V-0 certified with RTI-130℃ rating, backed by UL Yellow Card No. QMFZ2.E352175.
- Balanced Performance: Combines strong adhesion, extreme-temperature resilience, superior weatherability, high electrical insulation, and solid mechanical strength.
- Broad Application Scope: Ideal for automotive electronics, general control boards/controllers, electronic sensors, and diverse industrial electronic equipment.
Technical Parameters
|
Parameters
|
Hardener
BZ-6807(WT) A
|
Resin
BZ-6807(WT) B
|
|
Before curing
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Appearance
|
Brown liquid
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White liquid
|
|
Viscosity(mPa·s.25℃)
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60-140
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2850-5100
|
|
Initial mixed viscosity(mPa·s.25℃)
|
1150±300
|
|
Density(g/cm³.25℃)
|
1.21±0.05
|
1.53±0.05
|
|
Mixing&Curing
|
Mix ratio(by weight)
|
A:B=20:100
|
|
Pot life 130±30g(min.25℃)
|
25±5
|
|
Curing condition
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Room temperature curing
|
|
Surface drying time 30g(H.25℃)
|
3-4.5 H
|
|
Curing time 30g(H.25℃)
|
4-8 H
|
|
Curing time(Heated)
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60℃ heated 1H
|
|
After curing
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Color
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White
|
|
Hardness (Shore A)
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85±10
|
|
Temperature resistance(℃)
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-40~130℃
|
|
Flame retardancy UL94
(Vertical burning)
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V0
|
|
Thermal conductivity(W/m.k)
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≥0.50
|
|
Water absorption(24H)
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≤0.1%
|
|
Surface resistivity(Ω/sq)
|
≥1.0×1013
|
|
Volume resistivity(Ω.cm)
|
≥1.0×1013
|
|
Tensile strength(MPa)
|
≥3
|
|
Dielectric constant(at 50Hz)
|
≥6
|
|
Breakdown voltage(kV/mm)
|
≥20
|
|
Average Linear Coefficient of Thermal Expansion
|
149×10-6K-1
|
|
Comparative Tracking Index (CTI)
|
Ⅰ/600V
|
Product Applications
- Low-Altitude Aircraft: Ultra-low density supports lightweight design, with flexible, durable properties and IP68 waterproofing for aerial use.
- Automotive Electronics: Delivers superior electrical performance, vibration resistance, V-0 flame retardancy, thermal stability, and long-term reliability for critical vehicle systems.
- Industrial Controllers & PCBs: RTI 130℃-rated high-temperature resilience, high thermal conductivity, efficient heat dissipation, and V-0 fire protection.
- Sensors: Low-density formulation, V-0 flame retardancy, low dielectric constant, and low-temperature tolerance for precision applications.
- General Electronics: V-0 flame retardancy, UL Yellow Card, and RTI 130℃ compliance, with electrical insulation and mechanical strength meeting most high-performance material needs.
Directions for Use
- Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
- Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
- Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
- Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
- Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
- Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
- Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
- Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.
Packing & Shipping & Storage
- Hardener: Typically 5KG/10KG/25KG/200KG metal or plastic drums.
- Resin: Typically 25KG/200KG metal or plastic drums.
- Store and transport as a general chemical product.
- Store sealed, protected from light at room temperature. Shelf life varies from 6 to 12 months depending on packaging; please refer to the expiry date on the shipping package.
- When temperature drops to 15°C or lower, the hardener or resin should be stored in a warm place or heated before use for potting. Specific heating recommendations depend on the temperature drop; please communicate and consult with us.
