Smart Material Handling System for Modified Plastic Production
Fully Automated Unpacking, Feeding & Precision Dosing Solutions
Integrated System Overview
Our turnkey material handling system revolutionizes modified plastic manufacturing by combining:
- Automatic Unpacking Station - Dust-free bag/container emptying
- Centralized Feeding System - Efficient raw material distribution
- Automatic Batching & Dosing - Recipe-driven precision blending
Designed for PP, PE, ABS, PC compounds with fillers/additives, this system ensures 24/7 production continuity with ±0.3% formulation accuracy.
Core Components & Benefits
1. Robotic Unpacking Station
- Handles 25-50kg bags, FIBCs, or containers
- Throughput: 200-500 bags/hour (material dependent)
- Dust Control HEPA filtration with <1mg/m³ emission
- Smart Recognition 3D vision/RFID for material tracking
2. Centralized Feeding System
- Multi-material Distribution Up to 20+ raw material lines
- Pneumatic Conveying Dense/dilute phase options
- Real-time Monitoring Load cells + IoT-enabled inventory
3. Precision Batching System
- Micro-dosing Accuracy ±0.1% for masterbatches/additives
- Multi-component Blending 8-15 ingredients simultaneously
- Traceability Batch records with QR code tracking
Technical Advantages
- ✔ 30% Labor Reduction vs manual handling
- ✔ Zero Cross-Contamination Dedicated material paths
- ✔ Explosion-proof ATEX Zone 22 compliance
- ✔ Smart Factory Ready OPC-UA/MES connectivity
Typical Applications:
- Glass/carbon fiber reinforced compounds
- Flame-retardant & conductive plastics
- Recycled material modification