Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)
The 3000L Turnkey Solution Preparation System is designed for large-scale liquid preparation with full process integration. It combines raw material dosing, mixing, circulation, temperature control, filtration, and automated cleaning into one complete solution.
Built with SS316L contact parts and a hygienic structure, the system ensures consistent product quality, efficient operation, and easy maintenance. The turnkey design includes engineering, manufacturing, installation, and commissioning, providing a complete solution from concept to operation.
Process Description:
Water and raw materials are introduced into the mixing tank through an automated dosing system. The agitator ensures uniform mixing, while the circulation loop enhances consistency. Temperature is controlled via the jacket system. The solution is filtered and transferred to storage. Integrated CIP/SIP systems enable automatic cleaning and sterilization of the entire system.
| Item | Specification |
|---|---|
| Capacity | 3000 L |
| Contact Material | SS316L |
| External Material | SS304 |
| Surface Finish | ≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type | Top-mounted agitator |
| Mixing Speed | 0–60 rpm (adjustable) |
| Heating/Cooling | Jacketed tank |
| Control System | PLC + HMI (full automatic) |
| Cleaning System | CIP + SIP integrated |
| Working Pressure | 0–0.3 MPa |
| Design Temperature | -10°C to 120°C |
| Power Supply | 380V / 50/60 Hz |
| Installation | Skid-mounted / Modular |
| Design Standard | GMP-oriented, ISO |
| Component | Description |
|---|---|
| Mixing Tank | 3000L SS316L vessel with manway |
| Agitator | Variable speed top-mounted mixer |
| Dosing System | Automated raw material feeding |
| Jacket System | Heating/cooling jacket |
| Control Panel | PLC with touch screen |
| CIP System | Automatic cleaning unit |
| SIP System | Steam sterilization system |
| Valves | Sanitary diaphragm valves |
| Piping | SS316L hygienic piping |
| Pump | Circulation and transfer pumps |
| Filter Unit | Cartridge/membrane filtration |
| Sensors | Temperature, pressure, level |
| Frame | Stainless steel skid structure |
Case 1 – Southeast Asia Industrial Facility
A 3000L turnkey system improved production efficiency by integrating multiple processes into one automated system.
Case 2 – Middle East Cosmetic Production Line
Full process integration reduced manual operation and ensured stable product quality.
Q1: What does turnkey solution include?
It includes system design, manufacturing, installation, and commissioning.
Q2: Is the system fully automatic?
Yes, it is equipped with PLC control and touch screen interface.
Q3: Can the system be customized?
Yes, capacity, configuration, and process design can be tailored.
Q4: Does it include cleaning systems?
Yes, integrated CIP and SIP systems are included.
Q5: Is installation support available?
Yes, global installation and commissioning services are provided.
Looking for a complete 3000L turnkey solution preparation system?
Contact us for a customized design and quotation.